Tag Archives: planetary reducer motor

China Custom Helical Bevel Cycloidal Gear Planetary Speed Reducer Electric Motor Reductor Gearbox automatic gearbox

Product Description

 

Product name Precision Planetary Reducer
Model No. AB42-AB220
Layout form Planetary structure
Speed ratio 3-512
Output torque 20-1500N.M
Power 50W~30KW
Input speed 0~4000RPM
Output speed 0~1300RPM
Output type Shaft type
Installation  Flange mounting

 

Product Description

Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.

Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.

 

Company Profile

 

 

 

Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

What is a Cycloidal Gearbox?

A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.

The operation of a cycloidal gearbox involves a unique mechanism:

  1. Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
  2. Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
  3. Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.

Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.

China Custom Helical Bevel Cycloidal Gear Planetary Speed Reducer Electric Motor Reductor Gearbox   automatic gearbox	China Custom Helical Bevel Cycloidal Gear Planetary Speed Reducer Electric Motor Reductor Gearbox   automatic gearbox
editor by CX 2023-12-04

China Good quality Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer automatic gearbox

Product Description

 Features
1.Wide transmission rate, strong output torque
2.Compact mechanical structure, light weight, small volume&Good heat-dissipating
3.Smooth operation with lower noise or vibration
4.Easy mounting, free linking, high efficiency
5. PERFECT  SUBSTITUDE FOR  MOTOVARIO AND CHINAMFG PRODUCTS 

Applications
Wide range of application,including light industry of food &beverage, Cement,
package,construction material,chemicals and etc.

Technical data:

Model RV 130 150
Single unit versions NMRV – fitted for motor flanged coupling,
NRV – with input shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
 Power 0.06—-15KW 
 Single unit reduction ratio  1:5 7.5 80 100
 Output torque  2.6—1195N.M
 Worm shaft material  20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm
 Worm wheel material   worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC

After-sale service:
One year warranty,subject to proper operation and installation;free technical support all the time.

Application: Motor
Hardness: Hardened
Type: Worm and Wormwheel
Samples:
US$ 30/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Materials Used in Manufacturing Cycloidal Gearboxes

Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

  • Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
  • Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
  • Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
  • Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
  • Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

cycloidal gearbox

Use of Cycloidal Gearboxes in Precision Applications

Cycloidal gearboxes are well-suited for precision applications due to their unique design and capabilities. Here’s why they are used in precision settings:

  • High Positional Accuracy: Cycloidal gearboxes offer high positional accuracy, making them suitable for applications that require precise positioning and movement.
  • Backlash Reduction: The design of cycloidal gearboxes minimizes backlash, ensuring that there is minimal play between gears. This is crucial for maintaining accuracy in precision applications.
  • Smooth and Controlled Motion: Cycloidal gearboxes provide smooth and controlled motion with minimal vibration, which is essential for delicate operations and precision machinery.
  • Compact Design: Their compact design allows cycloidal gearboxes to be integrated into tight spaces without sacrificing performance. This is especially valuable in applications where space is limited.
  • Repeatable Performance: Cycloidal gearboxes offer consistent and repeatable performance, which is vital for maintaining precision over multiple cycles.
  • Low Backlash: The low backlash characteristic of cycloidal gearboxes ensures that there is minimal lost motion, contributing to their precision performance.
  • High Torque Density: Despite their compact size, cycloidal gearboxes can handle high torque loads, making them suitable for applications that require both precision and power.
  • Reduced Wear: The rolling contact design of cycloidal gears reduces wear and extends the lifespan of the gearbox, which is crucial for precision applications that demand consistent performance over time.

Overall, cycloidal gearboxes are a reliable choice for precision applications that require accurate positioning, controlled motion, and consistent performance.

cycloidal gearbox

Principle of Cycloidal Gearing

Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

China Good quality Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer   automatic gearbox	China Good quality Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer   automatic gearbox
editor by CX 2023-10-20

China Custom CZPT Drive Cycloidal Reducer Planetary Pin Wheel Gear Reducer Gearbox with Motor Gearbox differential gearbox

Product Description

XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
      As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

XWD/BWY cycloid  reducer motor details:

B series:

BW basedoard horizontal installed double axes type 

BL flange vertical installed double axes type

BWY  basedoard horizontal installed motor direct-connection type

BLY   flange vertical installed motor direct-connection type

X series:

XW basedoard horizontal installed double axes type

XL flange vertical installed double axes type

XWD basedoard horizontal installed motor direct-connection type

XLD flange vertical installed motor direct-connection type

 

 

FAQ
1, Q:what\’s your MOQ for ac gearbox motor  ?
A: 1pc is ok for each type electric gear box  motor 

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

6, Q: What information should be given, if I buy electric helical geared motor  from you ?
A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
 

Application: Motor, Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

cycloidal gearbox

What is a Cycloidal Gearbox?

A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pcycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

ins or rollers, and an outer stationary ring with lobed profiles.

The operation of a cycloidal gearbox involves a unique mechanism:

  1. Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
  2. Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
  3. Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

city, compact size, and precise positioning capabilities.

Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.

China Custom CZPT Drive Cycloidal Reducer Planetary Pin Wheel Gear Reducer Gearbox with Motor Gearbox   differential gearbox	China Custom CZPT Drive Cycloidal Reducer Planetary Pin Wheel Gear Reducer Gearbox with Motor Gearbox   differential gearbox
editor by CX 2023-09-01

China Cycloidal Planetary Gear Speed Reducer Gearbox with Motor Reduction Industrial Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series cycloidal gearbox efficiency

Merchandise Description

Cycloidal Planetary Equipment Velocity Reducer Gearbox with Motor Reduction Industrial Generate Pin Wheel Double Shaft Design Sturdy Specialist Bw Bwd Bl Bld Bwe Collection

X / B sequence high top quality cycloidal gearbox little planetary reducer

Quick Specifics:

Sort: XB series Cycloidal Pin Wheel Pace Reducer    

Input Velocity: one thousand-1500rmp   

Output Speed: .3-280rpm

Certification: ISO9001 CE          

Ex Power:.09-132KW                  

Warranty: 1Years

Solution Identify  X/B sequence Cycloidal Pin Wheel Pace Reducer
The Equipment Material GCR15
The circumstance Materials Forged Iron
Shade Blue,Inexperienced, or Customized
HS Code 84834090
Design X3
Delivery time 7-10days
Brand TIANGOU

 


/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

###

Product Name  X/B series Cycloidal Pin Wheel Speed Reducer
The Gear Material GCR15
The case Material Cast Iron
Color Blue,Green, or Customized
HS Code 84834090
Model X3
Delivery time 7-10days
Brand TIANGOU

/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

###

Product Name  X/B series Cycloidal Pin Wheel Speed Reducer
The Gear Material GCR15
The case Material Cast Iron
Color Blue,Green, or Customized
HS Code 84834090
Model X3
Delivery time 7-10days
Brand TIANGOU

A Mathematical Model of a Cycloid Gearbox

Having a gearbox with a cycloidal rotor is an ideal design for a car or any other vehicle, as the cycloidal design can reduce the amplitude of vibration, which is a key component in car performance. Using a cycloidal gearbox is also a great way to reduce the amount of friction between the gears in the gearbox, which can help to reduce noise and wear and tear. A cycloidal gearbox is also a very efficient design for a vehicle that needs to perform under high loads, as the gearbox can be very robust against shock loads.helical gearbox

Basic design principles

cycloidal gearboxes are used for precision gearing applications. Cycloidal drives are compact and robust and offer lower backlash, torsional stiffness and a longer service life. They are also suitable for applications involving heavy loads.
Cycloidal drives are compact in size and provide very high reduction ratios. They are also very robust and can handle shock loads. Cycloidal drives are ideally suited to a wide range of drive technologies. Cycloidal gears have excellent torsional stiffness and can provide a transmission ratio of 300:1. They can also be used in applications where stacking multiple gear stages is not desired.
In order to achieve a high reduction ratio, cycloidal gears must be manufactured extremely accurately. Cycloidal gears have a curved tooth profile that removes shear forces at any point of contact. This provides a positive fit for the gear disc. This profile can be provided on a separate outer bushing or as an internal gear profile insert.
Cycloidal drives are used in marine propulsion systems, where the load plate rotates around the X and Y axis. The plate is anchored by a threaded screw hole arranged 15mm away from the center.
A secondary carrier body is used in a cycloidal gearbox to support the load plate. The secondary carrier body is composed of a mounting carrier body and a secondary carrier disc.

Low friction

Several studies have been conducted to understand the static problems of gears. In this paper, we discuss a mathematical model of a low friction cycloidal gearbox. This model is designed to calculate various parameters that affect the performance of the gearbox during production.
The model is based on a new approach that includes the stiction effect and the nonlinear friction characteristic. These parameters are not covered by the conventional rule of thumb.
The stiction effect is present when the speed direction is changed. During this time, the input torque is required to prevail over the stiction effect to generate movement. The model also enables us to calculate the magnitude of the stiction effect and its breakaway speed.
The most important thing is that the model can be used to improve the dynamic behavior of a controlled system. In this regard, the model has a high degree of accuracy. The model is tested in several quadrants of the gearbox to find the optimum stiction breakaway speed. The simulation results of the model show that this model is effective in predicting the efficiency of a low friction cycloidal gearbox.
In addition to the stiction model, we also studied the efficiency of a low friction cycloidal reducer. The reduction ratio of this gearbox was estimated from the formula. It is found that the ratio approaches negative infinity when the motor torque is close to zero Nm.

Compact

Unlike standard planetary gears, cycloidal gearboxes are compact, low friction and feature virtually zero backlash. They also offer high reduction ratios, high load capacity and high efficiency. These features make them a viable option for a variety of applications.
Cycloid disks are driven by an eccentric input shaft. They are then driven by a stationary ring gear. The ring gear rotates the cycloidal disk at a higher rate. The input shaft rotates nine times to complete a full rotation. The ring gear is designed to correct the dynamic imbalance.
CZPT cycloidal gearheads are designed for precision and stable operation. These reducers are robust and can handle large translocations. They also offer high overload protection. They are suitable for shock wave therapy. CZPT gearheads are also well suited for applications with critical positioning accuracy. They also require low assembly and design costs. They are designed for long service life and low hysteresis loss.
CZPT cycloidal reducers are used in a variety of industrial applications, including CNC machining centers, robot positioners and manipulators. They offer a unique design that can handle high forces on the output axis, and are especially suitable for large translocations. These gearheads are highly efficient, reducing costs, and are available in a variety of sizes. They are ideal for applications that require millimetre accuracy.

High reduction ratios

Compared to other gearboxes, cycloidal gearboxes offer high reduction ratios and small backlash. They are also less expensive. Cycloid gearboxes can be used in a variety of industries. They are suitable for robotic applications. They also have high efficiency and load capacity.
A cycloidal gearbox works by rotating a cycloidal disc. This disc contains holes that are bigger than the pins on the output shaft. When the disc is rotated, the output pins move in the holes to generate a steady output shaft rotation. This type of gearbox does not require stacking stages.
Cycloid gearboxes are usually shorter than planetary gearboxes. Moreover, they are more robust and can transmit higher torques.
Cycloid gearboxes have an eccentric cam that drives the cycloidal disc. The cycloidal disc advances in 360deg/pivot/roller steps. It also rotates in an eccentric pattern. It meshes with the ring-gear housing. It also engages the internal teeth of the ring-gear housing.
The number of lobes on the cycloidal disc is not sufficient to generate a good transmission ratio. In fact, the number of lobes must be less than the number of pins surrounding the cycloidal disc.
The cycloidal disc is rotated by an eccentric cam that extends from the base shaft. The cam also spins inside the cycloidal disc. The eccentric motion of the cam helps the cycloidal disc rotate around the pins of the ring-gear housing.helical gearbox

Reducing amplitude of the vibration

Various approaches to reducing amplitude of the vibration in a cycloidal gearbox have been studied. These approaches are based on the kinematic analysis of gearbox.
A cycloidal gearbox is a gearbox that consists of bearings, gears, and an eccentric bearing that drives a cycloidal disc. This gearbox has a high reduction ratio, which is achieved by a series of output shaft pins that drive the output shaft as the disc rotates.
The test bench used in the studies has four sensors. Each sensor acquires signals with different signal processing techniques. In addition, there is a tachometer that acquires variations in rotational velocity at the input side.
The kinematic study of the robotic gearbox was performed to understand the frequency of vibrations and to determine whether the gearbox is faulty. It was found that the gearbox is in healthy operation when the amplitude of the x and y is low. However, when the amplitude is high, it is indicative of a malfunctioning element.
The frequency analysis of vibration signals is performed for both cyclostationary and noncyclostationary conditions. The frequencies that are selected are those that appear in both types of conditions.

Robust against shock loads

Compared to traditional gearboxes, cycloidal gearboxes have significant benefits when it comes to shock loads. These include high shock-load capacity, high efficiency, reduced cost, lower weight, lower friction, and better positioning accuracy.
Cycloid gears can be used to replace traditional planetary gears in applications where inertia is important, such as the transportation of heavy loads. They have a lighter design and can be manufactured to a more compact size, which helps reduce cost and installation expense. Cycloid gears are also able to provide transmission ratios of up to 300:1 in a small package.
Cycloid gears are also suitable for applications where a long service life is essential. Their radial clamping ring reduces inertia by up to 39%. Cycloid gears have a torsional stiffness that is five times higher than that of conventional planetary gears.
Cycloid gearboxes can provide significant improvements in concrete mixers. They are a highly efficient design, which allows for important innovations. They are also ideal for servo applications, machine tools, and medical technology. They feature user-friendly screw connections, effective corrosion protection, and effective handling.
Cycloid gears are especially useful for applications with critical positioning accuracy. For example, in the control of large parabolic antennas, high shock load capacity is required to maintain accuracy. Cycloid gears can withstand shock loads up to 500% of their rated torque.helical gearbox

Inertial effects

Various studies have been conducted to investigate the static problems of gears. However, there is still a need for a proper model to investigate the dynamic behaviour of a controlled system. For this, a mathematical model of a cycloidal gearbox has been developed. The presented model is a simple model that can be used as the basis for a more complex mechanical model.
The mathematical model is based on the cycloidal gearbox’s mechanical construction and has a nonlinear friction characteristic. The model is able to reproduce the current peaks and breaks at standstill. It also considers the stiction effect. However, it does not cover backlash or torsional stiffness.
This model is used to calculate the torque generating current and the inertia of the motor. These values are then compared with the real system measurement. The results show that the simulation results are very close to the real system measurement.
Several parameters are considered in the model to improve its dynamic behaviour. These parameters are calculated from the harmonic drive system analysis. These are torque-generating current, inertia, and the contact forces of the rotating parts.
The model has a high level of accuracy and can be used for motor control. It is also able to reproduce the dynamic behaviour of a controlled system.
China Cycloidal Planetary Gear Speed Reducer Gearbox with Motor Reduction Industrial Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series     cycloidal gearbox efficiencyChina Cycloidal Planetary Gear Speed Reducer Gearbox with Motor Reduction Industrial Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series     cycloidal gearbox efficiency
editor by CX 2023-03-31

China XLD2-17-0.75KW vertical mounted Planetary gear cycloidal gearbox gear box speed reducer with motor with Great quality

Guarantee: 1 years, 12months
Relevant Industries: Developing Material Outlets, Production Plant, Machinery Repair Outlets, Food & Beverage Factory, Retail, Design works , Strength & Mining
Custom-made assist: OEM, ODM, OBM
Gearing Arrangement: Cycloidal
Output Torque: up to 20000nm
Input Velocity: considerably less than 2000rpm
Output Speed: 15-127rpm
gear arrangement: cycloidal
Materials of gear: 20CrMnTi with high precision grinding
Substance of Housing: forged iron
Materials of shaft: 40Cr with carburizing and quenching
Input format: IEC flange, direct with motor, shaft enter
Mounting Position: Horizontal (foot mounted) or Vertical (flange mounted)
Equipment Ratio: 11,seventeen,23,29,35,forty three,59,71, 87
OEM support: offered
Application: packing device, meals approach, lift, PTO Round Rotary disc flail garden strimmer mower with hydraulic aspect shaft for tractors crane, agitator, feeder
Packaging Specifics: Export Regular wood circumstance, plywooden scenario with pallet

Cycloidal gearboxCycloid reducer is a cycloid needle teeth meshing planetary transmission theory push versions, is an excellent transmission with many rewards:

Houshing:Casting Iron
Gearset:Cycloid wheel & Pin wheel
Input Configurations:Equipped with Electric Motors (AC Motor, Brake Motor, Explosion-evidence Motor, Regulated Speed Motor, Hydraulic Motor)IEC-normalized Motor Flange, Keyed Reliable Shaft Enter
Output Configurations:Keyed Solid Shaft Output
Feature OneEconomic but High effectiveness, the common effectiveness is more than ninety%

  • Feature Two Big reduction ratio, 1-phase ratio 9~87, 2-phase ratio 121~1849, more substantial reduction ratio is available by 3-stage or multistagecombinations.1 Stage Ratio: 9, 11, seventeen, 23, 29, 35, forty three, fifty nine, 30years factory WB65 micro cycloidal gear reducer small engine rotary cutter gearbox seventy one, 872 Phase Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849
  • Function ThreeReduced pace, reduced frequency: primarily used for large load, minimal speed and no frequent perform place1 Phase Ratio: 9, 11, seventeen, 23, 29, 35, forty three, fifty nine, 71, 87 Related Items Packing& Milling Cutter Bike Motor Areas Deep Groove Ball Bearing 6016 For Machinery Mend Retailers Shipping and delivery Organization Introduction

    Types of Gearboxes Used in Wind Turbines

    Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
    gearbox

    Coaxial helical gearbox

    The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
    The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
    The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
    The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
    Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
    gearbox

    Worm reduction gearbox

    As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
    The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
    The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
    The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
    The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

    Stainless steel gearbox

    Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
    Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
    Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
    Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
    gearbox

    1 speed gearbox

    Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
    The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
    Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
    As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

    China XLD2-17-0.75KW vertical mounted Planetary gear cycloidal gearbox gear box speed reducer with motor     with Great quality China XLD2-17-0.75KW vertical mounted Planetary gear cycloidal gearbox gear box speed reducer with motor     with Great quality
    editor by czh 2023-02-17

    China WB series cycloid planetary gear reducer taiwan geared speed reducer motor – helical gear for troweling machine with Good quality

    Relevant Industries: Accommodations, Garment Outlets, Constructing Content Shops, Manufacturing Plant, Equipment Mend Retailers, Foods & Beverage Factory, Farms, Cafe, Home Use, Retail, Foods Store, Printing Retailers, Design works , Faradyi Customizable Synchronous Losed Loop Geared PMSM Qs Stepper Servo Bldc Dc Motor Brushless Motor Long lasting Magnet IE 4 Energy & Mining, Food & Beverage Retailers, Marketing Organization
    Gearing Arrangement: Cycloidal
    Output Torque: up to 12000Nm
    Enter Velocity: <2000rpm
    Output Pace: .16~161rpm
    Ratio: 5~5959
    Coloration: RAL9006 aluminium, RAL5571 blue or other
    Enter Kind: IEC flange, straight related with motor, solid shaft
    Output Kind: Solid shaft
    Mounting Position: Horizontal (foot mounted) or Vertical (flange mounted)
    Content: Forged aluminium alloy
    Quality Management Technique: ISO9001:2008
    Packaging Specifics: normal export packing (paper carton and pallet)
    Port: HangZhou or ZheJiang

    Solution photographs:

    WB collection reducer Technological Parameters:

    Model Shaft Dia. Centre Peak Output Flange Dia. Power Ratio Permitted Torque Excess weight
    Reliable(mm) (mm) (mm) (kw) (Nm) (KGS)
    WB65 twelve 60h13 120 .04~.12 eleven~59 forty one.five
    WB85 14 70h13 a hundred and forty .09~.37 9~71 ninety two
    WB100 eighteen 80h13 one hundred sixty .18~.75 7~87 170 3.5
    WB120 thirty 100h13 190 .twenty five~1.five seven~one hundred and one 250 6
    WB150 35 120h13 230 .37~3 7~121 350 twelve.5
    WBE1065 eighteen 80h13 160 .04~.12 121~5133 170 five.5
    WBE1285 30 100h13 one hundred ninety .09~.37 121~5959 250 nine
    WBE1510 35 120h13 230 .18~.37 121~5959 350 18
    Remark: the bodyweight with no oil and motor, shaft and flange input include ten%.
    FAQ
    Q1: I want to purchase your goods, how can I pay out?
    A: You can spend by means of T/T(thirty%+70%), L/C ,D/P, WEST UNION ,ESCROW and so on. Particularly ESCROW, which is certain by Alibaba.com. It is risk-free and efficient.
    Q2: How can you promise the high quality?
    A: 1 year’s guarantee from B/L day. If you fulfill with high quality dilemma, BLDC T252 brushless dc motor High Velocity 3780Rpm 30W 24V Electric Motor For Underwater robot please ship us photographs or video clip to examine, we assure to ship spare parts or new items to change. Our guarantee not include inappropriate operation or improper specification assortment.
    Q3: How we choose models and specs?
    A: You can e mail us the collection code (for case in point: RC series helical gearbox) as nicely as need details, this sort of as motor electrical power, output velocity or ratio, service element or your application…as much information as feasible. If you can provide some photos or drawings, it is nice.
    This autumn: If we don’t find what we want on your web site, what ought to we do?
    A: We offer 3 alternatives:1, You can electronic mail us the pictures, drawings or descriptions particulars. We will try to style your products on the foundation of our common designs.
    two, Our R&D section is skilled for OEM/ODM merchandise by drawing/samples, you can send us samples, we do custom-made design and style for your bulk getting.
    three, atv honda grass cutter mower We can produce new items if they have very good industry. We have previously created several products for particular utilizing profitable, these kinds of as special gearbox for agitator, cement conveyor, sneakers equipment and so on.
    Q5: Can we get 1 computer of each and every merchandise for quality tests?
    A: Of course, we are happy to settle for demo purchase for quality tests
    Q6: How about your item supply time?
    A: Generally for 20’container, it will take 25-30 workdays for worm and cycloid gearbox, 35-forty workdays for helical gearbox.

    we also have other various iterms, welcome to contect us for far more detail information and inquiry.

    See More>>>>>

    What Is a Gearbox?

    There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
    gearbox

    Function of a gearbox

    A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
    Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
    The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
    A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
    In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
    gearbox

    Bzvacklash

    The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
    To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
    Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
    A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
    If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

    Design

    The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
    During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
    The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
    Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
    The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
    gearbox

    Manufacturers

    There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
    The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
    The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
    Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

    China WB series cycloid planetary gear reducer taiwan geared speed reducer motor – helical gear for troweling machine     with Good quality China WB series cycloid planetary gear reducer taiwan geared speed reducer motor – helical gear for troweling machine     with Good quality
    editor by czh 2023-02-17

    China Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox cycloidal gear advantages

    Merchandise Description

    Xb Bwd/Xwd CZPT Transmission Gear Bins Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox

     

     

    Attribute:
    –Substantial pace ratio and higher efficiency single-phase transmission can attain a deceleration ratio of 1:87, and the efficiency is a lot more than ninety%. If multi-stage transmission is utilized, the deceleration ratio will be larger.
    –Since planetary transmission theory is adopted, the input shaft and output shaft are on the identical axis line, so that the machine model can get the smallest achievable measurement.
    –The number of meshing teeth of cycloidal needle teeth with smooth running noise and lower cycloidal sound is much more, the overlap coefficient is more substantial, and the system of balancing machine components makes the vibration and voice constrained to a bare minimum.
    –Dependable use and extended provider lifestyle due to the fact the main components are manufactured of higher carbon chromium metal, substantial toughness is acquired by quenching (HRC58-sixty two), and rolling friction is utilised in some transmission contacts, so the support lifestyle is lengthy.

     

    Make sure you simply click listed here for more sorts!
     

     

    Our Services

    With all our pursuits DNV-ISO 9001, SGS -certified, we stand for best-top quality services. Entrusting your gearboxes to the care of our Companies.

    Aid shield your gearbox from wear and grinding, SGR gearbox converts torque reliably and effi­ciently.
    We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to in shape your software and satisfy your needs. 

    These features enable a dependable and risk-free service daily life of more than 200 000 operational hours. 

    Our buyers have been putting their believe in in CZPT equipment units since 1997. Far more than 500 000 gear units of our gearbox are in use reliably all around the entire world, in numerous circumstances below very severe conditions.

     

    Connected Goods

     

    For far more reducers and mechanical accessories, remember to click on right here to look at

     

     

     

    US $10-800
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Function: Distribution Power, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Stepless

    ###

    Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox
    Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox
    US $10-800
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
    Function: Distribution Power, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Stepless

    ###

    Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox
    Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox

    The Advantages of Using a Cyclone Gearbox

    Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes.helical gearbox

    Transmission ratio

    Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
    The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
    Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
    In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
    Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
    The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
    Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.

    Compressive force

    Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
    In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
    A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
    The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
    The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
    It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector.helical gearbox

    Rotational direction

    Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
    A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
    To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
    A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
    To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.

    Design

    Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
    A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
    The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
    One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
    Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
    In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
    To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash.helical gearbox

    Sizing and selection

    Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
    The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
    During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
    You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
    Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
    The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
    China Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox     cycloidal gear advantagesChina Xb Bwd/Xwd FAW Transmission Gear Boxes Servo Motor Sumitomo Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox     cycloidal gear advantages
    editor by czh 2023-01-19

    China Cycloidal Gearbox Cyclo Gear Best Price Industrial Transmission Manufacture Box Drive Motor Speed Reducer Gearboxes Planetary Sumitomo Power Cycloidal Gearbox cycloidal drive mechanism

    Item Description

    Cycloidal gearbox cyclo velocity reducer gearboxes gear best cost manufacture box push motor planetary sumitomo electricity industrial transmissio Cycloidal gearbox

    X / B collection substantial quality cycloidal gearbox tiny planetary reducer

    Quick Particulars:

    Kind: XB series Cycloidal Pin Wheel Speed Reducer    

    Enter Pace: a thousand-1500rmp   

    Output Velocity: .3-280rpm

    Certification: ISO9001 CE          

    Ex Electricity:.09-132KW                  

    Guarantee: 1Years

    Merchandise Title  X/B sequence Cycloidal Pin Wheel Pace Reducer
    The Gear Substance GCR15
    The circumstance Substance Cast Iron
    Coloration Blue,Environmentally friendly, or Customized
    HS Code 84834090
    Product X3
    Delivery time seven-10days
    Brand TIANGOU

     

    US $10-999
    / Piece
    |
    100 Pieces

    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Three-Step

    ###

    Samples:
    US$ 9999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Product Name  X/B series Cycloidal Pin Wheel Speed Reducer
    The Gear Material GCR15
    The case Material Cast Iron
    Color Blue,Green, or Customized
    HS Code 84834090
    Model X3
    Delivery time 7-10days
    Brand TIANGOU
    US $10-999
    / Piece
    |
    100 Pieces

    (Min. Order)

    ###

    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Three-Step

    ###

    Samples:
    US$ 9999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Product Name  X/B series Cycloidal Pin Wheel Speed Reducer
    The Gear Material GCR15
    The case Material Cast Iron
    Color Blue,Green, or Customized
    HS Code 84834090
    Model X3
    Delivery time 7-10days
    Brand TIANGOU

    The Advantages of Using a Cyclone Gearbox

    Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes.helical gearbox

    Transmission ratio

    Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
    The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
    Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
    In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
    Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
    The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
    Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.

    Compressive force

    Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
    In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
    A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
    The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
    The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
    It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector.helical gearbox

    Rotational direction

    Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
    A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
    To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
    A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
    To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.

    Design

    Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
    A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
    The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
    One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
    Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
    In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
    To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash.helical gearbox

    Sizing and selection

    Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
    The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
    During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
    You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
    Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
    The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
    China Cycloidal Gearbox Cyclo Gear Best Price Industrial Transmission Manufacture Box Drive Motor Speed Reducer Gearboxes Planetary Sumitomo Power Cycloidal Gearbox     cycloidal drive mechanismChina Cycloidal Gearbox Cyclo Gear Best Price Industrial Transmission Manufacture Box Drive Motor Speed Reducer Gearboxes Planetary Sumitomo Power Cycloidal Gearbox     cycloidal drive mechanism
    editor by czh 2022-12-29

    China High Precision Low Backlash Servo Motor Gearbox Spur Helical Gear Planetary Reducer Gearbox for Stepping Motor Servo Motor manufacturer

    Solution Description

    TaiBang Motor Market Team Co., Ltd.

    The principal goods is induction motor, reversible motor, DC brush gear motor, DC brushless equipment motor, CH/CV massive gear motors, Planetary equipment motor ,Worm equipment motor etc, which employed widely in various fields of production pipelining, transportation, food, medicine, printing, material, packing, business office, equipment, enjoyment etc, and is the preferred and matched merchandise for automatic machine. 

    Product Instruction

    GB090-10-P2

    GB 090 571 P2
    Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
    GB:Substantial Precision Square Flange Output

    GBR:Large Precision Right Angle Square Flange Output

    GE:High Precision Spherical Flange Output

    GER:Large Precision Appropriate Spherical Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    120:ø120mm
    one hundred fifty five:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    115:115x115mm
    142:142x142mm
    a hundred and eighty:180x180mm
    220:220x220mm
    571 indicates 1:ten P0:Higher Precision Backlash

    P1:Precision Backlash

    P2:Normal Backlash

    Major Specialized Functionality
     

    Item Number of phase Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 3 .03 .sixteen   .sixty one   three.twenty five 9.21 28.98 sixty nine.61
    4 .03 .fourteen   .48   two.74 seven.fifty four 23.sixty seven 54.37
    5 .03 .thirteen   .forty seven   two.seventy one seven.42 23.29 fifty three.27
    6 .03 .thirteen   .forty five   two.sixty five seven.25 22.75 51.seventy two
    seven .03 .13   .45   2.sixty two 7.fourteen 22.48 50.97
    eight .03 .13   .forty four   two.fifty eight 7.07 22.59 fifty.84
    9 .03 .thirteen   .forty four   2.57 seven.04 22.53 50.sixty three
    10 .03 .13   .forty four   2.57 seven.03 22.51 50.56
    2 15 .03 .03 .thirteen .13 .forty seven .47 two.seventy one 7.forty two 23.29
    twenty .03 .03 .thirteen .thirteen .forty seven .forty seven 2.seventy one seven.forty two 23.29
    25 .03 .03 .thirteen .thirteen .forty seven .47 2.71 7.forty two 23.29
    thirty .03 .03 .thirteen .13 .47 .forty seven two.71 7.42 23.29
    35 .03 .03 .thirteen .13 .forty seven .47 two.71 seven.42 23.29
    forty .03 .03 .thirteen .13 .forty seven .forty seven two.71 seven.42 23.29
    45 .03 .03 .thirteen .thirteen .47 .forty seven two.71 7.forty two 23.29
    50 .03 .03 .13 .13 .44 .44 2.fifty seven 7.03 22.fifty one
    60 .03 .03 .13 .thirteen .forty four .forty four two.fifty seven seven.03 22.fifty one
    70 .03 .03 .thirteen .13 .forty four .forty four two.57 seven.03 22.fifty one
    80 .03 .03 .13 .thirteen .44 .44 2.57 7.03 22.fifty one
    90 .03 .03 .13 .13 .forty four .forty four 2.57 7.03 22.51
    a hundred .03 .03 .13 .thirteen .44 .44 two.57 seven.03 22.51

     

    Item Amount of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    two           ≤3 ≤3 ≤3 ≤3
    Precision P1 one ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    two ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 one ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    two ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) one three seven seven 14 fourteen 25 fifty one hundred forty five 225
    two 3 7 7 fourteen 14 twenty five 50 145 225
    Noise(dB) one,two ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input speed(rpm) 1,two 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max enter velocity(rpm) one,two 10000 ten thousand ten thousand 8000 8000 8000 6000 6000 4000

     Noise take a look at regular:Length 1m,no load.Calculated with an input pace 3000rpm 

     

    US $50
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Machinery, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step

    ###

    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    GB 090 010 P2
    Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
    GB:High Precision Square Flange Output

    GBR:High Precision Right Angle Square Flange Output

    GE:High Precision Round Flange Output

    GER:High Precision Right Round Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    120:ø120mm
    155:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    115:115x115mm
    142:142x142mm
    180:180x180mm
    220:220x220mm
    010 means 1:10 P0:High Precision Backlash

    P1:Precision Backlash

    P2:Standard Backlash

    ###

    Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
    4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
    5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
    6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
    7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
    8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
    9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
    10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
    2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

    ###

    Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    2           ≤3 ≤3 ≤3 ≤3
    Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
    2 3 7 7 14 14 25 50 145 225
    Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000
    US $50
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Machinery, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step

    ###

    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    GB 090 010 P2
    Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
    GB:High Precision Square Flange Output

    GBR:High Precision Right Angle Square Flange Output

    GE:High Precision Round Flange Output

    GER:High Precision Right Round Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    120:ø120mm
    155:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    115:115x115mm
    142:142x142mm
    180:180x180mm
    220:220x220mm
    010 means 1:10 P0:High Precision Backlash

    P1:Precision Backlash

    P2:Standard Backlash

    ###

    Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
    4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
    5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
    6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
    7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
    8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
    9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
    10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
    2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

    ###

    Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    2           ≤3 ≤3 ≤3 ≤3
    Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
    2 3 7 7 14 14 25 50 145 225
    Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

    Developing a Mathematical Model of a Cyclone Gearbox

    Compared to planetary gearboxes, cycloidal gearboxes are often seen as the ideal choice for a wide range of applications. They feature compact designs that are often low friction and high reduction ratios.helical gearbox

    Low friction

    Developing a mathematical model of a cycloidal gearbox was a challenge. The model was able to show the effects of a variety of geometric parameters on contact stresses. It was able to model stiction in all quadrants. It was able to show a clear correlation between the results from simulation and real-world measurements.
    The model is based on a new approach that enables modeling stiction in all quadrants of a gearbox. It is also able to display non-zero current at standstill. Combined with a good simulation algorithm, the model can be used to improve the dynamic behaviour of a controlled system.
    A cycloidal gearbox is a compact actuator used for industrial automation. This type of gearbox provides high gear ratios, low wear, and good torsional stiffness. In addition, it has good shock load capacity.
    The model is based on cycloidal discs that engage with pins on a stationary ring gear. The resulting friction function occurs when the rotor begins to rotate. It also occurs when the rotor reverses its rotation. The model has two curves, one for motor and one for generator mode.
    The trochoidal profile on the cycloidal disc’s periphery is required for proper mating of the rotating parts. In addition, the profile should be defined accurately. This will allow an even distribution of contact forces.
    The model was used to compare the relative performance of a cycloidal gearbox with that of an involute gearbox. This comparison indicates that the cycloidal gearbox can withstand more load than an involute gearbox. It is also able to last longer. It is also able to produce high gear ratios in a small space.
    The model used is able to capture the exact geometry of the parts. It can also allow a better analysis of stresses.

    Compact

    Unlike helical gearing, compact cycloidal gearboxes can provide higher reduction ratios. They are more compact and less weighty. In addition, they provide better positioning accuracy.
    Cycloid drives provide high torque and load capacity. They are also very efficient and robust. They are ideal for applications with heavy loads or shock loads. They also feature low backlash and high torsional stiffness. Cycloid gearboxes are available in a variety of designs.
    Cycloid discs are mounted on an eccentric input shaft, which drives them around a stationary ring gear. The ring gear consists of many pins, and the cycloidal disc moves one lobe for every rotation of the input shaft. The output shaft contains roller pins, which rotate around holes in the cycloidal disc.
    Cycloid drives are ideally suited to heavy loads and shock loads. They have high torsional stiffness and high reduction ratios, making them very efficient. Cycloid gearboxes have low backlash and high torque and are very compact.
    Cycloid gearboxes are used for a wide variety of applications, including marine propulsion systems, CNC machining centers, medical technology, and manipulation robots. They are especially useful in applications with critical positioning accuracy, such as surgical positioning systems. Cycloid gearboxes feature extremely low hysteresis loss and low backlash over extended periods of use.
    Cycloid discs are usually designed with a reduced cycloid diameter to minimize unbalance forces at high speeds. Cycloid drives also feature minimal backlash, a high reduction ratio, and excellent positioning accuracy. Cycloid gearboxes also have a long service life, compared to other gear drives. Cycloid drives are highly robust, and offer higher reduction ratios than helical gear drives.
    Cycloid gearboxes have a low cost and are easy to print. CZPT gearboxes are available in a wide range of sizes and can produce high torque on the output axis.helical gearbox

    High reduction ratio

    Among the types of gearboxes available, a high reduction ratio cycloidal gearbox is a popular choice in the automation field. This gearbox is used in applications requiring precise output and high efficiency.
    Cycloid gears can provide high torque and transmit it well. They have low friction and a small backlash. They are widely used in robotic joints. However, they require special tools to manufacture. Some have even been 3D printed.
    A cycloidal gearbox is typically a three-stage structure that includes an input hub, an output hub, and two cycloidal gears that rotate around each other. The input hub mounts movable pins and rollers, while the output hub mounts a stationary ring gear.
    The input shaft is driven by an eccentric bearing. The disc is then pushed against the ring gear, which causes it to rotate around the bearing. As the disc rotates, the pins on the ring gear drive the pins on the output shaft.
    The input shaft rotates a maximum of nine revolutions, while the output shaft rotates three revolutions. This means that the input shaft has to rotate over eleven million times before the output shaft is able to rotate. The output shaft also rotates in the opposite direction of the input shaft.
    In a two-stage differential cycloidal speed reducer, the input shaft uses a crank shaft design. The crank shaft connects the first and second cycloidal gears and actuates them simultaneously.
    The first stage is a cycloidal disc, which is a gear tooth profile. It has n=7 lobes on its circumference. Each lobe moves around a reference pitch circle of pins. The disc then advances in 360deg steps.
    The second stage is a cycloidal disc, also known as a “grinder gear”. The teeth on the outer gear are fewer than the teeth on the inner gear. This allows the gear to be geardown based on the number of teeth.

    Kinematics

    Various scholars have studied the kinematics of cycloidal gearbox. They have developed various approaches to modify the tooth profile of cycloidal gears. Some of these approaches involve changing the shape of the cycloidal disc, and changing the grinding wheel center position.
    This paper describes a new approach to cycloid gear profile modification. It is based on a mathematical model and incorporates several important parameters such as pressure angle, backlash, and root clearance. The study offers a new way for modification design of cycloid gears in precision reducers for robots.
    The pressure angle of a tooth profile is an intersegment angle between the normal direction and the velocity direction at a meshing point. The pressure angle distribution is important for determining force transmission performance of gear teeth in meshing. The distribution trend can be obtained by calculating the equation (5).
    The mathematical model for modification of the tooth profile can be obtained by establishing the relationship between the pressure angle distribution and the modification function. The dependent variable is the modification DL and the independent variable is the pressure angle a.
    The position of the reference point A is a major consideration in the modification design. It ensures the force transmission performance of the meshing segment is optimal. It is determined by the smallest profile pressure angle. The position is also dependent on the type of gear that is being modified. It is also influenced by the tooth backlash.
    The mathematical model governing the pressure angle distribution is developed with DL=f(a). It is a piecewise function that determines the pressure angle distribution of a tooth profile. It can also be expressed as DL=ph.
    The pressure angle of a tooth is also an angle between the common normal direction at the meshing point and the rotation velocity direction of the cycloid gear.helical gearbox

    Planetary gearboxes vs cycloidal gearboxes

    Generally, there are two types of gearboxes that are used for motion control applications: cycloidal gearbox and planetary gearbox. Cycloid gearboxes are used for high-frequency motions, while planetary gearboxes are suitable for low-speed applications. Both are highly accurate and precise gearboxes that are capable of handling heavy loads at high cycle rates. But they have different advantages and disadvantages. So, engineers need to determine which type of gearbox is best suited for their application.
    Cycloid gearboxes are commonly used in industrial automation. They provide excellent performance with ratios as low as 10:1. They offer a more compact design, higher torque density and greater overload protection. They also require less space and are less expensive than planetary gearboxes.
    On the other hand, planetary gearboxes are lightweight and offer a higher torque density. They are also capable of handling higher ratios. They have a longer life span and are more precise and durable. They can be found in a variety of styles, including square-framed, round-framed and double-frame designs. They offer a wide range of torque and speed capabilities and are used for numerous applications.
    Cycloid gearboxes can be manufactured with different types of cycloidal cams, including single or compound cycloidal cams. Cycloid cams are cylindrical elements that have cam followers that rotate in an eccentric fashion. The cam followers act like teeth on the internal gear. Cycloid cams are a simple concept, but they have numerous advantages. They have a low backlash over extended periods of time, allowing for more accurate positioning. They also have internal compressive stresses and an overlap factor between the rolling elements.
    Planetary gearboxes are characterized by three basic force-transmitting elements: ring gear, sun gear, and planet gear. They are generally two-stage gearboxes. The sun gear is attached to the input shaft, which in turn is attached to the servomotor. The ring gear turns the sun gear and the planet gear turns the output shaft.
    China High Precision Low Backlash Servo Motor Gearbox Spur Helical Gear Planetary Reducer Gearbox for Stepping Motor Servo Motor     manufacturer China High Precision Low Backlash Servo Motor Gearbox Spur Helical Gear Planetary Reducer Gearbox for Stepping Motor Servo Motor     manufacturer
    editor by czh 2022-12-27

    China Reducer Precision Planetary Gearbox with Electric Brush Motor for Automatic Device with high quality

    Merchandise Description

    TaiBang Motor Industry Group Co., Ltd.

    The principal items is induction motor, reversible motor, DC brush equipment motor, DC brushless equipment motor, CH/CV huge gear motors, Planetary equipment motor ,Worm gear motor etc, which utilised commonly in a variety of fields of producing pipelining, transportation, meals, medicine, printing, material, packing, office, apparatus, enjoyment and so forth, and is the chosen and matched product for computerized machine. 

    Design Instruction

    GB090-ten-P2

    GB 090 571 P2
    Reducer Series Code Exterior Diameter Reduction Ratio Reducer Backlash
    GB:Large Precision Square Flange Output

    GBR:Large Precision Appropriate Angle Sq. Flange Output

    GE:Higher Precision Spherical Flange Output

    GER:Substantial Precision Correct Round Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    120:ø120mm
    a hundred and fifty five:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    a hundred and fifteen:115x115mm
    142:142x142mm
    180:180x180mm
    220:220x220mm
    571 signifies 1:ten P0:Higher Precision Backlash

    P1:Precison Backlash

    P2:Regular Backlash

    Major Technological Functionality
     

    Product Quantity of phase Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 three .03 .16   .61   three.twenty five nine.21 28.ninety eight 69.61
    4 .03 .fourteen   .48   2.74 7.54 23.sixty seven fifty four.37
    five .03 .13   .forty seven   two.seventy one seven.42 23.29 53.27
    6 .03 .thirteen   .45   2.sixty five seven.25 22.75 51.72
    7 .03 .13   .45   2.62 seven.fourteen 22.forty eight fifty.97
    eight .03 .13   .forty four   2.fifty eight seven.07 22.59 50.84
    9 .03 .thirteen   .forty four   two.fifty seven 7.04 22.fifty three 50.63
    ten .03 .13   .forty four   2.57 7.03 22.fifty one 50.fifty six
    2 15 .03 .03 .13 .13 .47 .forty seven 2.seventy one seven.forty two 23.29
    twenty .03 .03 .13 .13 .47 .47 two.71 seven.42 23.29
    25 .03 .03 .thirteen .thirteen .47 .forty seven two.71 7.42 23.29
    30 .03 .03 .13 .thirteen .forty seven .47 two.seventy one 7.42 23.29
    35 .03 .03 .thirteen .13 .forty seven .forty seven two.71 seven.42 23.29
    forty .03 .03 .13 .thirteen .forty seven .forty seven 2.seventy one seven.forty two 23.29
    forty five .03 .03 .13 .thirteen .forty seven .forty seven two.71 7.forty two 23.29
    50 .03 .03 .13 .thirteen .forty four .44 two.fifty seven 7.03 22.fifty one
    60 .03 .03 .13 .13 .44 .forty four 2.fifty seven 7.03 22.51
    70 .03 .03 .thirteen .13 .44 .44 two.fifty seven seven.03 22.51
    eighty .03 .03 .13 .thirteen .44 .forty four 2.fifty seven seven.03 22.51
    ninety .03 .03 .13 .thirteen .44 .forty four two.57 7.03 22.51
    a hundred .03 .03 .13 .13 .44 .forty four 2.57 seven.03 22.51

     

    Item Number of phase GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 one       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    two           ≤3 ≤3 ≤3 ≤3
    Precision P1 one ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    two ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 one ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) 1 3 seven 7 fourteen 14 25 fifty a hundred forty five 225
    2 3 7 seven fourteen 14 twenty five 50 145 225
    Noise(dB) one,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input velocity(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max input pace(rpm) one,2 10000 ten thousand 10000 8000 8000 8000 6000 6000 4000

     Noise test regular:Length 1m,no load.Measured with an enter pace 3000rpm 

     

    US $50
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Machinery, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step

    ###

    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    GB 090 010 P2
    Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
    GB:High Precision Square Flange Output

    GBR:High Precision Right Angle Square Flange Output

    GE:High Precision Round Flange Output

    GER:High Precision Right Round Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    120:ø120mm
    155:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    115:115x115mm
    142:142x142mm
    180:180x180mm
    220:220x220mm
    010 means 1:10 P0:High Precision Backlash

    P1:Precison Backlash

    P2:Standard Backlash

    ###

    Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
    4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
    5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
    6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
    7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
    8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
    9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
    10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
    2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

    ###

    Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    2           ≤3 ≤3 ≤3 ≤3
    Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
    2 3 7 7 14 14 25 50 145 225
    Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000
    US $50
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Machinery, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step

    ###

    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    GB 090 010 P2
    Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
    GB:High Precision Square Flange Output

    GBR:High Precision Right Angle Square Flange Output

    GE:High Precision Round Flange Output

    GER:High Precision Right Round Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    120:ø120mm
    155:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    115:115x115mm
    142:142x142mm
    180:180x180mm
    220:220x220mm
    010 means 1:10 P0:High Precision Backlash

    P1:Precison Backlash

    P2:Standard Backlash

    ###

    Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
    4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
    5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
    6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
    7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
    8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
    9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
    10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
    2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

    ###

    Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    2           ≤3 ≤3 ≤3 ≤3
    Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
    2 3 7 7 14 14 25 50 145 225
    Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

    A Mathematical Model of a Cycloid Gearbox

    Having a gearbox with a cycloidal rotor is an ideal design for a car or any other vehicle, as the cycloidal design can reduce the amplitude of vibration, which is a key component in car performance. Using a cycloidal gearbox is also a great way to reduce the amount of friction between the gears in the gearbox, which can help to reduce noise and wear and tear. A cycloidal gearbox is also a very efficient design for a vehicle that needs to perform under high loads, as the gearbox can be very robust against shock loads.helical gearbox

    Basic design principles

    cycloidal gearboxes are used for precision gearing applications. Cycloidal drives are compact and robust and offer lower backlash, torsional stiffness and a longer service life. They are also suitable for applications involving heavy loads.
    Cycloidal drives are compact in size and provide very high reduction ratios. They are also very robust and can handle shock loads. Cycloidal drives are ideally suited to a wide range of drive technologies. Cycloidal gears have excellent torsional stiffness and can provide a transmission ratio of 300:1. They can also be used in applications where stacking multiple gear stages is not desired.
    In order to achieve a high reduction ratio, cycloidal gears must be manufactured extremely accurately. Cycloidal gears have a curved tooth profile that removes shear forces at any point of contact. This provides a positive fit for the gear disc. This profile can be provided on a separate outer bushing or as an internal gear profile insert.
    Cycloidal drives are used in marine propulsion systems, where the load plate rotates around the X and Y axis. The plate is anchored by a threaded screw hole arranged 15mm away from the center.
    A secondary carrier body is used in a cycloidal gearbox to support the load plate. The secondary carrier body is composed of a mounting carrier body and a secondary carrier disc.

    Low friction

    Several studies have been conducted to understand the static problems of gears. In this paper, we discuss a mathematical model of a low friction cycloidal gearbox. This model is designed to calculate various parameters that affect the performance of the gearbox during production.
    The model is based on a new approach that includes the stiction effect and the nonlinear friction characteristic. These parameters are not covered by the conventional rule of thumb.
    The stiction effect is present when the speed direction is changed. During this time, the input torque is required to prevail over the stiction effect to generate movement. The model also enables us to calculate the magnitude of the stiction effect and its breakaway speed.
    The most important thing is that the model can be used to improve the dynamic behavior of a controlled system. In this regard, the model has a high degree of accuracy. The model is tested in several quadrants of the gearbox to find the optimum stiction breakaway speed. The simulation results of the model show that this model is effective in predicting the efficiency of a low friction cycloidal gearbox.
    In addition to the stiction model, we also studied the efficiency of a low friction cycloidal reducer. The reduction ratio of this gearbox was estimated from the formula. It is found that the ratio approaches negative infinity when the motor torque is close to zero Nm.

    Compact

    Unlike standard planetary gears, cycloidal gearboxes are compact, low friction and feature virtually zero backlash. They also offer high reduction ratios, high load capacity and high efficiency. These features make them a viable option for a variety of applications.
    Cycloid disks are driven by an eccentric input shaft. They are then driven by a stationary ring gear. The ring gear rotates the cycloidal disk at a higher rate. The input shaft rotates nine times to complete a full rotation. The ring gear is designed to correct the dynamic imbalance.
    CZPT cycloidal gearheads are designed for precision and stable operation. These reducers are robust and can handle large translocations. They also offer high overload protection. They are suitable for shock wave therapy. CZPT gearheads are also well suited for applications with critical positioning accuracy. They also require low assembly and design costs. They are designed for long service life and low hysteresis loss.
    CZPT cycloidal reducers are used in a variety of industrial applications, including CNC machining centers, robot positioners and manipulators. They offer a unique design that can handle high forces on the output axis, and are especially suitable for large translocations. These gearheads are highly efficient, reducing costs, and are available in a variety of sizes. They are ideal for applications that require millimetre accuracy.

    High reduction ratios

    Compared to other gearboxes, cycloidal gearboxes offer high reduction ratios and small backlash. They are also less expensive. Cycloid gearboxes can be used in a variety of industries. They are suitable for robotic applications. They also have high efficiency and load capacity.
    A cycloidal gearbox works by rotating a cycloidal disc. This disc contains holes that are bigger than the pins on the output shaft. When the disc is rotated, the output pins move in the holes to generate a steady output shaft rotation. This type of gearbox does not require stacking stages.
    Cycloid gearboxes are usually shorter than planetary gearboxes. Moreover, they are more robust and can transmit higher torques.
    Cycloid gearboxes have an eccentric cam that drives the cycloidal disc. The cycloidal disc advances in 360deg/pivot/roller steps. It also rotates in an eccentric pattern. It meshes with the ring-gear housing. It also engages the internal teeth of the ring-gear housing.
    The number of lobes on the cycloidal disc is not sufficient to generate a good transmission ratio. In fact, the number of lobes must be less than the number of pins surrounding the cycloidal disc.
    The cycloidal disc is rotated by an eccentric cam that extends from the base shaft. The cam also spins inside the cycloidal disc. The eccentric motion of the cam helps the cycloidal disc rotate around the pins of the ring-gear housing.helical gearbox

    Reducing amplitude of the vibration

    Various approaches to reducing amplitude of the vibration in a cycloidal gearbox have been studied. These approaches are based on the kinematic analysis of gearbox.
    A cycloidal gearbox is a gearbox that consists of bearings, gears, and an eccentric bearing that drives a cycloidal disc. This gearbox has a high reduction ratio, which is achieved by a series of output shaft pins that drive the output shaft as the disc rotates.
    The test bench used in the studies has four sensors. Each sensor acquires signals with different signal processing techniques. In addition, there is a tachometer that acquires variations in rotational velocity at the input side.
    The kinematic study of the robotic gearbox was performed to understand the frequency of vibrations and to determine whether the gearbox is faulty. It was found that the gearbox is in healthy operation when the amplitude of the x and y is low. However, when the amplitude is high, it is indicative of a malfunctioning element.
    The frequency analysis of vibration signals is performed for both cyclostationary and noncyclostationary conditions. The frequencies that are selected are those that appear in both types of conditions.

    Robust against shock loads

    Compared to traditional gearboxes, cycloidal gearboxes have significant benefits when it comes to shock loads. These include high shock-load capacity, high efficiency, reduced cost, lower weight, lower friction, and better positioning accuracy.
    Cycloid gears can be used to replace traditional planetary gears in applications where inertia is important, such as the transportation of heavy loads. They have a lighter design and can be manufactured to a more compact size, which helps reduce cost and installation expense. Cycloid gears are also able to provide transmission ratios of up to 300:1 in a small package.
    Cycloid gears are also suitable for applications where a long service life is essential. Their radial clamping ring reduces inertia by up to 39%. Cycloid gears have a torsional stiffness that is five times higher than that of conventional planetary gears.
    Cycloid gearboxes can provide significant improvements in concrete mixers. They are a highly efficient design, which allows for important innovations. They are also ideal for servo applications, machine tools, and medical technology. They feature user-friendly screw connections, effective corrosion protection, and effective handling.
    Cycloid gears are especially useful for applications with critical positioning accuracy. For example, in the control of large parabolic antennas, high shock load capacity is required to maintain accuracy. Cycloid gears can withstand shock loads up to 500% of their rated torque.helical gearbox

    Inertial effects

    Various studies have been conducted to investigate the static problems of gears. However, there is still a need for a proper model to investigate the dynamic behaviour of a controlled system. For this, a mathematical model of a cycloidal gearbox has been developed. The presented model is a simple model that can be used as the basis for a more complex mechanical model.
    The mathematical model is based on the cycloidal gearbox’s mechanical construction and has a nonlinear friction characteristic. The model is able to reproduce the current peaks and breaks at standstill. It also considers the stiction effect. However, it does not cover backlash or torsional stiffness.
    This model is used to calculate the torque generating current and the inertia of the motor. These values are then compared with the real system measurement. The results show that the simulation results are very close to the real system measurement.
    Several parameters are considered in the model to improve its dynamic behaviour. These parameters are calculated from the harmonic drive system analysis. These are torque-generating current, inertia, and the contact forces of the rotating parts.
    The model has a high level of accuracy and can be used for motor control. It is also able to reproduce the dynamic behaviour of a controlled system.
    China Reducer Precision Planetary Gearbox with Electric Brush Motor for Automatic Device     with high quality China Reducer Precision Planetary Gearbox with Electric Brush Motor for Automatic Device     with high quality
    editor by czh 2022-12-25