Tag Archives: pressure reducer

China Benoy Mgj Series Pressure Robot and Intelligent Equipment Planetary Reducer Speed Gear Reducer Gearbox synchromesh gearbox

Product Description

Product Description

MGJ series reducer is a two-stage gear reducer which consists of the 1st stage of planetary gear reducer and the 2nd stage of cycloidal pin-wheel reducer. The first speed reduction is achieved by the meshing between the input shaft gear and the planetary gear based on the gear reduction ratio. The planet gear is connected to the crank shaft, and the rotation of crank shaft causes the eccentric rotation of the cycloid disc. This achieves the second speed reduction and thus if the crank shaft rotates 360°the cycloid disc will rotate 1 tooth in the opposite direction.

Precision Gearboxes, Motors and Reducers

Precision Transmission Gear

Custom CNC Machining Parts Service

Quotation

According to your drawing(size, material,and required technology, etc)

Materials

Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.

Surface Treatment

Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.

Tolerance

+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

Processing

CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.

Drawing Formats

Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

 

5-axis CNC Milling Parts

Material Available

Aluminum

Stainless Steel

Brass

Copper

Iron

Plastic

AL6061

SS201

C35600

C11000

20#

POM

AL6063

SS301

C36000

C12000

45#

Peek

AL6082

SS303

C37700

C12200

Q235

PMMA

AL7075

SS304

C37000

C15710

Q345B

ABS

AL2571

SS316

C37100

etc…

Q345B

Delrin

AL5052

SS416

C28000

 

1214/1215

Nylon

ALA380

etc…

C26000

 

12L14

PVC

etc…

 

C24000

 

Carbon steel

PP

 

 

C22000

 

4140 / 4130

PC

 

 

etc…

 

etc…

etc…

Surface Treatment

Material Available

As machined

All metals

Smoothed

All metals and Plastic (e.g aluminum, steel,nylon, ABS)

Powder Coated

All metals ( e.g aluminum, steel)

Brushing

All metals (e.g aluminum, steel)

Anodized Hardcoat

Aluminum and Titanium alloys

Electropolished

Metal and plastic (e.g aluminum, ABS)

Bead Blasted

Aluminum and Titanium alloys

Anodized Clear or Color

Aluminum and Titanium alloys

Application Field

 

Company Profile

HangZhou Benoy Intelligent Technology Co. Ltd was established in 2003. Since established, we always focus on precision transmission and mechanical parts manufacturing & processing. We have a professional R&D team and advanced gear hobbing machine, gear grinding machine, gear shaping machine, CNC Lathe machines and milling machines, which can give comprehensive solutions according to user’s requirements, from the design. 

we bulid us through help others succes. Benoy always focuses on the development ability, and now, it owns more than 30 patents. Our company has several advanced engineering design softwares and applied more than 20 new technologies and new processes. And also, it is certified by ISO 9001: 2015 and ISO 14001: 2015.

For more than 10 years, our company has been committed to the production and processing of precision parts and non-standard automation design. With a highly qualified workforce, relying on rich experience in precision processing and international leading equipment, the company has established strategic partnerships with world-renowned enterprises in the fields of aviation, medical and industrial precision test and measurement equipment.

FAQ

Q1: How to get a quotation?

A1: Please send us drawings in igs, dwg, step etc. together with detailed PDF.If you have any requirements, please note,
and we could provide professional advice for your reference.

 

Q2: How long can i get the sample?

A2: Depends on your specific items,within 7-10 days is required generally.

 

Q3: How to enjoy the OEM services?

A3: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.

 

Q4: Will my drawings be safe after sending to you?

A4: Yes, we will keep them well and not release to third party without your permission. Of course, we would ensure the safety of the drawing.

 

Q5: What shall we do if we do not have drawings?

A5: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width), CAD or 3D file will be made for you if placed order.

US $20-600
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step

###

Samples:
US$ 600/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Custom CNC Machining Parts Service
Quotation
According to your drawing(size, material,and required technology, etc)
Materials
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.
Surface Treatment
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
Tolerance
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Processing
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
Drawing Formats
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

###

Material Available
Aluminum
Stainless Steel
Brass
Copper
Iron
Plastic
AL6061
SS201
C35600
C11000
20#
POM
AL6063
SS301
C36000
C12000
45#
Peek
AL6082
SS303
C37700
C12200
Q235
PMMA
AL7075
SS304
C37000
C10100
Q345B
ABS
AL2024
SS316
C37100
etc…
Q345B
Delrin
AL5052
SS416
C28000
 
1214/1215
Nylon
ALA380
etc…
C26000
 
12L14
PVC
etc…
 
C24000
 
Carbon steel
PP
 
 
C22000
 
4140 / 4130
PC
 
 
etc…
 
etc…
etc…

###

Surface Treatment
Material Available
As machined
All metals
Smoothed
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coated
All metals ( e.g aluminum, steel)
Brushing
All metals (e.g aluminum, steel)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, ABS)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys
US $20-600
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step

###

Samples:
US$ 600/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Custom CNC Machining Parts Service
Quotation
According to your drawing(size, material,and required technology, etc)
Materials
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.
Surface Treatment
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
Tolerance
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Processing
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
Drawing Formats
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

###

Material Available
Aluminum
Stainless Steel
Brass
Copper
Iron
Plastic
AL6061
SS201
C35600
C11000
20#
POM
AL6063
SS301
C36000
C12000
45#
Peek
AL6082
SS303
C37700
C12200
Q235
PMMA
AL7075
SS304
C37000
C10100
Q345B
ABS
AL2024
SS316
C37100
etc…
Q345B
Delrin
AL5052
SS416
C28000
 
1214/1215
Nylon
ALA380
etc…
C26000
 
12L14
PVC
etc…
 
C24000
 
Carbon steel
PP
 
 
C22000
 
4140 / 4130
PC
 
 
etc…
 
etc…
etc…

###

Surface Treatment
Material Available
As machined
All metals
Smoothed
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coated
All metals ( e.g aluminum, steel)
Brushing
All metals (e.g aluminum, steel)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, ABS)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Benoy Mgj Series Pressure Robot and Intelligent Equipment Planetary Reducer Speed Gear Reducer Gearbox     synchromesh gearbox	China Benoy Mgj Series Pressure Robot and Intelligent Equipment Planetary Reducer Speed Gear Reducer Gearbox     synchromesh gearbox
editor by czh 2022-11-30