Tag Archives: torque gearbox

China Good quality Big Torque Cycloidal Gearbox bevel gearbox

Product Description

Big Torque Cycloidal Gearbox

< ABOUT TILI

 

Technical data

 

Product Name Big Torque Cycloidal Gearbox
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Use of Cycloidal Gearboxes in Precision Applications

Cycloidal gearboxes are well-suited for precision applications due to their unique design and capabilities. Here’s why they are used in precision settings:

  • High Positional Accuracy: Cycloidal gearboxes offer high positional accuracy, making them suitable for applications that require precise positioning and movement.
  • Backlash Reduction: The design of cycloidal gearboxes minimizes backlash, ensuring that there is minimal play between gears. This is crucial for maintaining accuracy in precision applications.
  • Smooth and Controlled Motion: Cycloidal gearboxes provide smooth and controlled motion with minimal vibration, which is essential for delicate operations and precision machinery.
  • Compact Design: Their compact design allows cycloidal gearboxes to be integrated into tight spaces without sacrificing performance. This is especially valuable in applications where space is limited.
  • Repeatable Performance: Cycloidal gearboxes offer consistent and repeatable performance, which is vital for maintaining precision over multiple cycles.
  • Low Backlash: The low backlash characteristic of cycloidal gearboxes ensures that there is minimal lost motion, contributing to their precision performance.
  • High Torque Density: Despite their compact size, cycloidal gearboxes can handle high torque loads, making them suitable for applications that require both precision and power.
  • Reduced Wear: The rolling contact design of cycloidal gears reduces wear and extends the lifespan of the gearbox, which is crucial for precision applications that demand consistent performance over time.

Overall, cycloidal gearboxes are a reliable choice for precision applications that require accurate positioning, controlled motion, and consistent performance.

cycloidal gearbox

Industries Benefiting from Cycloidal Gearboxes

Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:

  • Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
  • Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
  • Manufacturing: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
  • Aerospace: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
  • Medical Devices: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
  • Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.

These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.

China Good quality Big Torque Cycloidal Gearbox   bevel gearbox	China Good quality Big Torque Cycloidal Gearbox   bevel gearbox
editor by CX 2024-05-14

China high quality Cycloidal Gearbox Suited to Heavy Industry High Torque Stop/Start Applications. with Best Sales

Product Description

Cycloidal Gearbox Suited to Heavy Industry High Torque Stop/Start Applications.

< ABOUT TILI

 

Technical data

 

Product Name Cycloidal Gearbox Suited to Heavy Industry High Torque Stop/Start Applications.
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

Common Applications of Cycloidal Gearboxes

Cycloidal gearboxes find their application in various industries and scenarios where their unique features are advantageous:

  • Robotics: Cycloidal gearboxes are often used in robotic joints and manipulators due to their compact size, high torque capacity, and precision movement.
  • Conveyor Systems: Their ability to handle heavy loads and provide accurate motion makes cycloidal gearboxes suitable for conveyor systems in industries such as manufacturing, food processing, and material handling.
  • Aerospace: In aerospace applications, cycloidal gearboxes are used in satellite mechanisms, aerospace actuators, and precision motion control systems.
  • Medical Devices: The compact design and precise motion capabilities of cycloidal gearboxes are beneficial in medical equipment such as surgical robots and diagnostic devices.
  • Textile Industry: Cycloidal gearboxes are utilized in textile machines for their ability to provide accurate and synchronized movement in the weaving and knitting processes.
  • Automotive: Some automotive applications, such as sunroof mechanisms and power seats, can benefit from the compact size and high torque capacity of cycloidal gearboxes.
  • Printing Industry: The precision and reliability of cycloidal gearboxes are important in printing presses to ensure accurate paper feeding and positioning.
  • Packaging Machinery: In packaging equipment, cycloidal gearboxes can provide the required torque and accuracy for tasks like sealing, labeling, and filling.

These are just a few examples of where cycloidal gearboxes are commonly used, demonstrating their versatility and adaptability across various industries.

China high quality Cycloidal Gearbox Suited to Heavy Industry High Torque Stop/Start Applications.   with Best Sales China high quality Cycloidal Gearbox Suited to Heavy Industry High Torque Stop/Start Applications.   with Best Sales
editor by CX 2024-05-07

China Best Sales CZPT Arrow High Torque Gearbox for Twin and Triple Extruder Line components of gearbox

Product Description

Overview

Product Description 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

Advantages

  • Absorption of very high torques and axial forces
  • No need for separate thrust housing & bearing.
  • Easy alignment (screw directly fits into the vore of gear box)
  • Easy to assemble & dismantle.
  • Very heavy duty spherical roller thrust bearing is provided.
  • Power saving. (you may save up to 20 % power.)
  • Less requirement of space.
  • For bigger sizes water cooling is provided 
  • No maintenance required except periodic oil level checking.
  • Higher productivity 

Features

 

  • Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
  • The gearboxes are available with co-rotating and counter rotating variants
  • To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
  • High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

Warranty: 1 year Weight (KG):
500 KG
Place of Origin:
HangZhou, China
Gearing Arrangement:
helical
ratio:
8-20
Output Torque:
2*176
 
standard:
JB/T8853-2001
Certificate:
CE
Heat treatment:
High-frequency Hardening
Efficiency:
94%~98%(depends on the transmission stage)
Customized support:OEM ODM Input/output shaft material
40Cr
Package:
Wooden case
 
Mount position:
Flange, hollow shaft, CHINAMFG shaft
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. advantage:
excellent quality
Reduction radio:
3:1
 
Mount Position:
Horizontal Foot Mounted Vertical
 
Input Speed:
1500
 
Output Speed:
500
 

Packaging & delivery

Packing: wooden case packing

 
Port: HangZhou Port  

Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

  • Paint and lacquer industry
  • Washing agent industry
  • Foodstuff industry (e.g. bread, pasta)
  • Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 

Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.

Product Service

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

Exhibition

Certificate

Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

FAQ

 

1.  Q: How about Arrow Machinery?

     R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What’s the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question. 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Materials Used in Manufacturing Cycloidal Gearboxes

Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

  • Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
  • Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
  • Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
  • Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
  • Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

cycloidal gearbox

Noise and Vibration Considerations in Cycloidal Gearboxes

Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

  • Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
  • Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
  • Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
  • Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
  • Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
  • Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

cycloidal gearbox

Advantages of Using a Cycloidal Gearbox

Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

  • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
  • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
  • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
  • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
  • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
  • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
  • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
  • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

China Best Sales CZPT Arrow High Torque Gearbox for Twin and Triple Extruder Line   components of gearbox	China Best Sales CZPT Arrow High Torque Gearbox for Twin and Triple Extruder Line   components of gearbox
editor by CX 2024-05-03

China Best Sales CZPT Road Roller Ca25 Drive Gearbox 4700258254 801150 Torque Hub synchromesh gearbox

Product Description

Dynapac road roller CA25 Drive gearbox   801150 Torque Hub  .

Dynapac, DRUM GEARBOX 47
CHINAMFG CA25 Parts
CHINAMFG CA25 Road Roller Parts
CHINAMFG CA25 Road Roller Spare Parts
planet gear 423320
planet gear shaft 423316
sun gear 423314
CHINAMFG CA25 Parts
CHINAMFG CA25 Road Roller Parts
CHINAMFG CA25 Road Roller Spare Parts
corssing joint 813303
driven gear 814018
gear 34571
GEAR 340865
driven plate 34571
planet gear 416191
SUN GEAR 814283
ring Gear 813999
shaft 922998
CHINAMFG CA25 Parts
CHINAMFG CA25 Road Roller Parts
CHINAMFG CA25 Road Roller Spare Parts
alxe shaft 814282
INTERMEDIATE PLATE 813795
seal ring 423333
423471
Driven Shadt 340864
reducer assy 801150
CHINAMFG CA25 Parts
CHINAMFG CA25 Road Roller Parts
CHINAMFG CA25 Road Roller Spare Parts

radial piston hydraulic CHINAMFG motor spare parts

 MS18-2-121-F18-1330-

Adopt Imported Bearing and Oil Seal,

Modular design, High efficiency, High pressure and smooth running even at very low speeds,

Permissible Radial and Axial load, Motor with multi-disc brake, Motor emission control,

Applications:

As revolution mechanism of hydraulic system, used for forklift, skid steer loader, grab,

metallurgy mine equipment, shipping port equipment, hydraclic winch, etc.

Type

MS18-8

MS18-9

MS18-0

MS18-1

MS18-2

Displacement(ml/r)

Full

Semi

Full

Semi

Full

Semi

Full

Semi

Full

Semi

1395

697

 1571

  785

1747

873

1911

955

2099

1049

Max power(kw)

  62

42 

  62

42 

  62

42 

  62

42 

62 

42

Pressure discrepancy 10MPa Torque
(N. m)

  2085

1571

2348

1151 

2611 

1279 

2856 

14

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor
Function: Distribution Power
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Three-Step
Customization:
Available

|

Customized Request

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Use of Cycloidal Gearboxes in Precision Applications

Cycloidal gearboxes are well-suited for precision applications due to their unique design and capabilities. Here’s why they are used in precision settings:

  • High Positional Accuracy: Cycloidal gearboxes offer high positional accuracy, making them suitable for applications that require precise positioning and movement.
  • Backlash Reduction: The design of cycloidal gearboxes minimizes backlash, ensuring that there is minimal play between gears. This is crucial for maintaining accuracy in precision applications.
  • Smooth and Controlled Motion: Cycloidal gearboxes provide smooth and controlled motion with minimal vibration, which is essential for delicate operations and precision machinery.
  • Compact Design: Their compact design allows cycloidal gearboxes to be integrated into tight spaces without sacrificing performance. This is especially valuable in applications where space is limited.
  • Repeatable Performance: Cycloidal gearboxes offer consistent and repeatable performance, which is vital for maintaining precision over multiple cycles.
  • Low Backlash: The low backlash characteristic of cycloidal gearboxes ensures that there is minimal lost motion, contributing to their precision performance.
  • High Torque Density: Despite their compact size, cycloidal gearboxes can handle high torque loads, making them suitable for applications that require both precision and power.
  • Reduced Wear: The rolling contact design of cycloidal gears reduces wear and extends the lifespan of the gearbox, which is crucial for precision applications that demand consistent performance over time.

Overall, cycloidal gearboxes are a reliable choice for precision applications that require accurate positioning, controlled motion, and consistent performance.

cycloidal gearbox

Advantages of Using a Cycloidal Gearbox

Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

  • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
  • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
  • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
  • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
  • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
  • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
  • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
  • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

China Best Sales CZPT Road Roller Ca25 Drive Gearbox 4700258254 801150 Torque Hub   synchromesh gearbox	China Best Sales CZPT Road Roller Ca25 Drive Gearbox 4700258254 801150 Torque Hub   synchromesh gearbox
editor by CX 2024-04-11

China manufacturer Wholesale Powerful High Perfromance High Torque Planetary Worm Gearbox with High Torque Speed Reducers cvt gearbox

Product Description

Product Description

About the CNC Machining Speed Reducer with High Precision

The reducer is an independent closed transmission device between the prime mover and the working machine, used to reduce the speed and increase the torque to meet the needs of the work, in some occasions is also used to increase, known as the speed.

Selection of reducer should be based on the selection of working machine conditions, technical parameters, engine performance, economic and other factors, compare different types and varieties of reducer profile size, transmission efficiency, bearing capacity, quality, price, etc., choose the most suitable reducer.

Reducer is a relatively precise machine, the purpose of using it is to reduce the speed and increase the torque.

Product Parameters

Specification of CNC Machining Speed Reducer with High Precision

 

Maximum torque:  20,000NM
Maximum output speed:  <1200rpm
Maximum input speed:  <2500rpm
Ratio: 3:1 up to 4:1
Output type:  square shaft
hex shaft
flange

 

Our Advantages

Advantages of HangZhou CHINAMFG Industrial

    1. 20 years of experience in manufacturing and exporting
    2. OEM and custom-made service
    3. All kinds of castings can be manufactured according to the drawings, samples or specific industry standard
    4. Strong engineering team makes high quatliy
    5. The coordinated service(casting, machining and surface treatment) make lower price if possible
    6. Advanced-level equipments
    7. Full material testing process and quatliy control system

    8. Quality assurance and delivery on time

    Applications:

    Automotive Industrial
    Heavy Truck Industrial
    CNC Machining Industrial

     

    Factory Showing

    About CHINAMFG Industrial Company

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    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Samples:
    US$ 300/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    cycloidal gearbox

    Variations in Cycloidal Gearbox Design

    Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

    • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
    • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
    • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
    • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
    • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
    • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

    These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

    cycloidal gearbox

    Assembling and Disassembling a Cycloidal Gearbox

    Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

    1. Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
    2. Disassembly: To disassemble a cycloidal gearbox, follow these steps:
      • Remove any external components or covers to access the gearbox internals.
      • Identify and mark the positions of all components for reassembly.
      • Release any locking mechanisms or fasteners that hold the gearbox components together.
      • Remove each component carefully, starting from the outermost layers and moving inward.
    3. Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
    4. Reassembly: To assemble the cycloidal gearbox, follow these steps:
      • Begin by assembling the internal components in the reverse order of disassembly.
      • Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
      • Follow the markings made during disassembly to ensure correct positioning and alignment of components.
      • Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
      • Reattach any external covers or components that were removed earlier.
    5. Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
    6. Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
    7. Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

    It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

    cycloidal gearbox

    How Does a Cycloidal Gearbox Work?

    A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

    1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
    2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
    3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
    4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

    This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

    Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

    China manufacturer Wholesale Powerful High Perfromance High Torque Planetary Worm Gearbox with High Torque Speed Reducers   cvt gearbox	China manufacturer Wholesale Powerful High Perfromance High Torque Planetary Worm Gearbox with High Torque Speed Reducers   cvt gearbox
    editor by CX 2024-04-10

    China manufacturer High Torque High Efficiency Speed Reduction 2 Speed Planetary Gearbox synchromesh gearbox

    Product Description

    high torque high efficiency speed reduction 2 speed planetary gearbox
     

    Product Parameters

    1)Specification

    Model: ZWMD008008-69
    Rated Voltage: 4.2v
    No Load Speed: 226 rpm
    No Load Current: 95 mA
    Rated Load Speed:175 rpm
    Rated Load Current: 160 mA
    Rated Load Torque: 56 gf.cm
    Rated Torque of Gear Box: 600 gf.cm
    Instant Torque of Gear Box: 1,200 gf.cm
    Overall Length L: 31.5 mm
    Gear Box Length L1: 17.0 mm

    Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
    L1
    Rated At No Load At Rated Load Overall Length
    L
    Voltage Speed Current Speed Current Torque
    VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
    ZWMD008008-13 4.2 1228 95 934 155 13 1.2 28.8 400 800 13.0 14.3
    ZWMD008008-19 4.2 829 95 630 155 19 1.8 400 800 19.2
    ZWMD008008-28 4.2 559 95 425 155 27 2.7 400 800 28.4
    ZWMD008008-47 4.2 335 95 259 160 40 3.9 31.5 600 1200 46.7 17.0
    ZWMD008008-69 4.2 226 95 175 160 56 5.5 600 1200 69.1
    ZWMD008008-102 4.2 153 95 118 160 87 8.6 600 1200 102.4
    ZWMD008008-152 4.2 103 95 80 160 123 12.1 600 1200 151.7
    ZWMD008008-168 4.2 91 100 72 160 124 12.2 34.2 750 1500 168.0 19.7
    ZWMD008008-249 4.2 62 100 49 160 176 17.3 750 1500 248.8
    ZWMD008008-369 4.2 42 100 33 160 273 26.8 750 1500 368.6
    ZWMD008008-546 4.2 28 100 22 160 405 39.7 750 1500 546.1
    ZWMD008008-809 4.2 19 100 15 160 599 58.8 750 1500 809.1

    above specifications just for reference and customizable according to requirements.

    Integrated Drive Control Module.

    Please let us know your requirements and we will provide you with micro transmission solutions.

    2)2D Drawing

    Detailed Photos

     

     

     

    Application

    Smart wearable devices   watch,VR,AR,XR and etc.
    Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
    communication equipment 5G base station,video conference,mobile phone and etc.
    Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
    Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
    Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
    Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
    Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
    Electric power tools  electric drill, screwdriver,garden tool and etc.
    Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
    Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
    Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
    robots educational robot, programming robot, medical robot, escort robot and etc.

    Company Profile

    HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

    Workshop

    Testing Equipment

    1) Competitive Advantages

    • 1) Competitive Advantages
      19+year experience in manufacturing motor gearbox
      We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
      Competitive Price
      Product Performance: Low noise, High efficiency, Long lifespan
      Prompt Delivery: 15 working days after payment
      Small Orders Accepted

     2) Main Products

    • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

    • Customized worm and gear transmission machinery;
    • Precise electromechanical motion module;
    • Precise component and assembly of plastic and metal powder injection.

    Our Services

    • ODM & OEM
    • Gearbox design and development
    • Related technology support
    • Micro drive gearbox custom solution

    Packaging & Shipping

    1) Packing Details

    packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
    Or according to client’s requirement.

    2) Shipping Details

    samples will be shipped within 10 days;
    batch order leading time according to the actual situation.

    Certifications

    Certifications

    We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

    and more…

    FAQ

    FAQ

    1. Can you make the gearbox with custom specifications?
    YES. We have design and development team, also a great term of engineers, each of them have
    many work years experience.

    2.Do you provide the samples?
    YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

    3.What is your MOQ?
    Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

    4. Do you have the item in stock?
    I am sorry we donot have the item in stock, All products are made with orders.

    5. Do you provide technology support?
    YES. Our company have design and development team, we can provide technology support if you
    need.

    6.How to ship to us?
    We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

    7.How to pay the money?
    We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

    8. How can I know the product is suitable for me?
    Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

    9. Can I come to your company to visit?
    YES, you can come to our company to visit at anytime, and welcome to visit our company.

    10. How do contact us ?
    Please send an inquiry

     

    Application: Motor, Toy, Car, Insulin Pumps
    Function: Change Drive Torque, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Customize
    Step: Customize
    Samples:
    US$ 90/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Variations in Cycloidal Gearbox Design

    Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

    • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
    • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
    • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
    • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
    • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
    • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

    These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

    cycloidal gearbox

    Assembling and Disassembling a Cycloidal Gearbox

    Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

    1. Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
    2. Disassembly: To disassemble a cycloidal gearbox, follow these steps:
      • Remove any external components or covers to access the gearbox internals.
      • Identify and mark the positions of all components for reassembly.
      • Release any locking mechanisms or fasteners that hold the gearbox components together.
      • Remove each component carefully, starting from the outermost layers and moving inward.
    3. Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
    4. Reassembly: To assemble the cycloidal gearbox, follow these steps:
      • Begin by assembling the internal components in the reverse order of disassembly.
      • Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
      • Follow the markings made during disassembly to ensure correct positioning and alignment of components.
      • Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
      • Reattach any external covers or components that were removed earlier.
    5. Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
    6. Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
    7. Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

    It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

    cycloidal gearbox

    Advantages of Using a Cycloidal Gearbox

    Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

    • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
    • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
    • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
    • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
    • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
    • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
    • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
    • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

    Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

    China manufacturer High Torque High Efficiency Speed Reduction 2 Speed Planetary Gearbox   synchromesh gearbox	China manufacturer High Torque High Efficiency Speed Reduction 2 Speed Planetary Gearbox   synchromesh gearbox
    editor by CX 2023-12-15

    China high quality Big Torque Cycloidal Gearbox with Foot Mounting for Impact and Loading Situations manufacturer

    Product Description

    Starshine Drive Cycloid Geared Motor Characteristics

    1. Features:
    1. Smooth running,low noise gear tooth needle more engagement.
    2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
    3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569 
    4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
    5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
    6. Internal parts replaceable with other brands to ensure running.

    7. Grease Lubricated & Oil Lubricated Models Available
    8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
    9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive,        explosive gases, vapors and dust
    10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
    11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
    12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
    13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
    14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;

    2. Technical parameters

    Type Old Type Output Torque Output Shaft Dia.
    SXJ00 JXJ00 98N.m φ30
    SXJ01 JXJ01 221N.m φ35
    SXJ02 JXJ02 448N.m φ45
    SXJ03 JXJ03 986N.m φ55
    SXJ04 JXJ04 1504N.m φ70
    SXJ05 JXJ05 3051N.m φ90
    SXJ06 JXJ06 5608N.m φ100

    About Us

    ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
    Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

    Our Team

    Quality Control
    Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
    Quality policy:to enhance the overall level in the field of power transmission  
    Quality View:Continuous Improvement , pursuit of excellence
    Quality Philosophy:Quality creates value

    3. Incoming Quality Control
    To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
    measures to prevent recurrence.

    4. Process Quality Control
    The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
     found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

    5. FQC(Final QC)
    After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
    customer expectations and needs.

    6. OQC(Outgoing QC)
    After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
    product is a product inspection to determine the qualified products.

    7. Certification.

    Packing

    Delivery

     

    Application: Motor, Machinery, Agricultural Machinery, Ceramic
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Cylindrical Gear
    Step: Single-Step
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Suitability of Cycloidal Gearboxes for High-Torque Applications

    Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

    • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
    • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
    • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
    • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
    • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

    These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

    cycloidal gearbox

    Maintenance Requirements for Cycloidal Gearboxes

    Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

    • Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
    • Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
    • Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
    • Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
    • Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
    • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
    • Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
    • Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

    Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

    cycloidal gearbox

    Industries Benefiting from Cycloidal Gearboxes

    Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:

    • Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
    • Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
    • Manufacturing: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
    • Aerospace: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
    • Medical Devices: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
    • Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.

    These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.

    China high quality Big Torque Cycloidal Gearbox with Foot Mounting for Impact and Loading Situations   manufacturer China high quality Big Torque Cycloidal Gearbox with Foot Mounting for Impact and Loading Situations   manufacturer
    editor by CX 2023-11-30

    China wholesaler High Torque 150~20, 000n. M X/ B Series Mini Cycloidal Pin-Wheel Gearbox Power Gearbox automatic gearbox

    Product Description

    Product Description

    High Torque 150~20,000N.m X/ B Series Mini Cycloidal Pin-wheel Gearbox Power Gearbox 

    Components:

    1. Housing: Cast Iron
    2. Gearset: Cycloid Wheel & Pin Wheel
    3. Input Configurations:
    Equipped with Electric Motors (AC Motor, Brake Motor, Explosion-proof Motor, Regulated Speed Motor, Hydraulic Motor)
    IEC-normalized Motor Flange
    Keyed CHINAMFG Shaft Input
    4. Output Configurations:
    Keyed CHINAMFG Shaft Output
     

    Detailed Photos

    Features:

    1. Large reduction ratio, 1-stage ratio 9~87, 2-stage ratio 121~1849, larger reduction ratio is available by 3-stage or multistage combinations
    2. High efficiency, the average efficiency is over 90%
    3. Compact structure, light weight
    4. Stable and reliable operation, low noise5. Long service life

    Product Parameters

    Parameters:

    Models Power Ratio Max. Torque Output Shaft Dia. Input Shaft Dia.
    1 Stage
    X2(B0/B12) 0.37~1.5 9~87 150 Φ25(Φ30) Φ15
    X3(B1/B15) 0.55~2.2 9~87 250 Φ35 Φ18
    X4(B2/B18) 0.75~4.0 9~87 500 Φ45 Φ22
    X5(B3/B22) 1.5~7.5 9~87 1,000 Φ55 Φ30
    X6(B4/B27) 2.2~11 9~87 2,000 Φ65(Φ70) Φ35
    X7 3.0~11 9~87 2,700 Φ80 Φ40
    X8(B5/B33) 5.5~18.5 9~87 4,500 Φ90 Φ45
    X9(B6/B39) 7.5~30 9~87 7,100 Φ100 Φ50

    X10(B7/B45) 15~45 9~87 12,000 Φ110 Φ55
    X11(B8/B55) 18.5~55 9~87 20,000 Φ130 Φ70
    2 Stage
    X32(B10) 0.25~0.55 121~1849 Φ35 Φ15
    X42(B20/B1812) 0.37~0.75 121~1849 Φ45 Φ15
    X53(B31/B2215) 0.55~1.5 121~1849 Φ55 Φ18
    X63(B41/B2715) 0.75~2.2 121~1849 Φ65(Φ70) Φ18
    X64(B42/B2718) 0.75~2.2 121~1849 Φ65(Φ70) Φ22
    X74 1.1~3.0 121~1849 Φ80 Φ22
    X84(B52/B3318) 1.5~4.0 121~1849 Φ90 Φ22
    X85(B53/B3322) 2.2~5.5 121~1849 Φ90 Φ30
    X95(B63/B3922) 3.0~7.5 121~1849 Φ100 Φ30
    X106(B74/B4527) 4.0~11 121~1849 Φ110 Φ35
    X117(B84/B5527) 4.0~15 121~1849 Φ130 Φ40(Φ35)

    1 Stage Ratio: 9, 11, 17, 23, 29, 35, 43, 59, 71, 87
    2 Stage Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849

    Installation:
    Foot Mounted
    Flange Mounted
    Lubrication:

    Foot-mounted Flange-mounted
    1 Stage X2~X4 X5~X11 X2~X4 X5~X11
    Grease Lubrication Oil-bath & Splash Lubrication Grease Lubrication Oil Pump Circulation Lubrication
    2 Stage X32~X42 X53~X117 X32~X42 X53~X117
    Grease Lubrication Oil-bath & Splash Lubrication Grease Lubrication Oil Pump Circulation Lubrication

    Cooling:
    Natural Cooling

    Packaging & Shipping

    Company Profile

    Our Advantages

    FAQ

    1.Q:What kinds of gearbox can you produce for us?

    A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
    P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
    than 1 hundred models and thousands of specifications
    2.Q:Can you make as per custom drawing?
    A: Yes, we offer customized service for customers.
    3.Q:What is your terms of payment ?
    A: 30% Advance payment by T/T after signing the contract.70% before delivery
    4.Q:What is your MOQ?
    A: 1 Set

    Welcome to contact us for more detail information and inquiry.
    If you have specific parameters and requirement for our gearbox, customization is available.

    Application: Motor, Machinery, Agricultural Machinery, Industry
    Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Cycloidal
    Hardness: Hardened
    Installation: Vertical Type
    Step: Double-Step
    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Calculation of Reduction Ratio in a Cycloidal Gearbox

    The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

    Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

    In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

    For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

    Reduction Ratio = (7 + 14) / 14 = 1.5

    This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

    cycloidal gearbox

    Use of Cycloidal Gearboxes in Precision Applications

    Cycloidal gearboxes are well-suited for precision applications due to their unique design and capabilities. Here’s why they are used in precision settings:

    • High Positional Accuracy: Cycloidal gearboxes offer high positional accuracy, making them suitable for applications that require precise positioning and movement.
    • Backlash Reduction: The design of cycloidal gearboxes minimizes backlash, ensuring that there is minimal play between gears. This is crucial for maintaining accuracy in precision applications.
    • Smooth and Controlled Motion: Cycloidal gearboxes provide smooth and controlled motion with minimal vibration, which is essential for delicate operations and precision machinery.
    • Compact Design: Their compact design allows cycloidal gearboxes to be integrated into tight spaces without sacrificing performance. This is especially valuable in applications where space is limited.
    • Repeatable Performance: Cycloidal gearboxes offer consistent and repeatable performance, which is vital for maintaining precision over multiple cycles.
    • Low Backlash: The low backlash characteristic of cycloidal gearboxes ensures that there is minimal lost motion, contributing to their precision performance.
    • High Torque Density: Despite their compact size, cycloidal gearboxes can handle high torque loads, making them suitable for applications that require both precision and power.
    • Reduced Wear: The rolling contact design of cycloidal gears reduces wear and extends the lifespan of the gearbox, which is crucial for precision applications that demand consistent performance over time.

    Overall, cycloidal gearboxes are a reliable choice for precision applications that require accurate positioning, controlled motion, and consistent performance.

    cycloidal gearbox

    Principle of Cycloidal Gearing

    Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

    The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

    As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

    Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

    China wholesaler High Torque 150~20, 000n. M X/ B Series Mini Cycloidal Pin-Wheel Gearbox Power Gearbox   automatic gearbox	China wholesaler High Torque 150~20, 000n. M X/ B Series Mini Cycloidal Pin-Wheel Gearbox Power Gearbox   automatic gearbox
    editor by CX 2023-09-27

    China OEM with Motor Direct Input Types Cycloidal Gearbox with Big Torque with Best Sales

    Product Description

    Starshine Drive Cycloid Geared Motor Characteristics

    1. Features:
    1. Smooth running,low noise gear tooth needle more engagement.
    2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
    3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569 
    4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
    5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
    6. Internal parts replaceable with other brands to ensure running.

    7. Grease Lubricated & Oil Lubricated Models Available
    8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
    9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive,        explosive gases, vapors and dust
    10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
    11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
    12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
    13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
    14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;

    2. Technical parameters

    Type Old Type Output Torque Output Shaft Dia.
    SXJ00 JXJ00 98N.m φ30
    SXJ01 JXJ01 221N.m φ35
    SXJ02 JXJ02 448N.m φ45
    SXJ03 JXJ03 986N.m φ55
    SXJ04 JXJ04 1504N.m φ70
    SXJ05 JXJ05 3051N.m φ90
    SXJ06 JXJ06 5608N.m φ100

    About Us

    ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
    Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

    Our Team

    Quality Control
    Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
    Quality policy:to enhance the overall level in the field of power transmission  
    Quality View:Continuous Improvement , pursuit of excellence
    Quality Philosophy:Quality creates value

    3. Incoming Quality Control
    To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
    measures to prevent recurrence.

    4. Process Quality Control
    The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
     found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

    5. FQC(Final QC)
    After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
    customer expectations and needs.

    6. OQC(Outgoing QC)
    After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
    product is a product inspection to determine the qualified products.

    7. Certification.

    Packing

    Delivery

     

    Application: Motor, Machinery, Marine, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Single-Step
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Variations in Cycloidal Gearbox Design

    Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

    • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
    • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
    • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
    • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
    • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
    • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

    These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

    cycloidal gearbox

    Safety Measures for Operating Cycloidal Gear Systems

    Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

    • Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
    • Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
    • Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
    • Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
    • Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
    • Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
    • Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
    • Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
    • Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
    • Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
    • Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
    • Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
    • Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

    Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

    cycloidal gearbox

    Principle of Cycloidal Gearing

    Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

    The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

    As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

    Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

    China OEM with Motor Direct Input Types Cycloidal Gearbox with Big Torque   with Best Sales China OEM with Motor Direct Input Types Cycloidal Gearbox with Big Torque   with Best Sales
    editor by CX 2023-09-15

    China Standard Flange Mounting Cycloidal Gearbox with Big Torque with Hot selling

    Product Description

    Starshine Drive Cycloid Geared Motor Characteristics

    1. Features:
    1. Smooth running,low noise gear tooth needle more engagement.
    2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
    3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569 
    4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
    5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
    6. Internal parts replaceable with other brands to ensure running.

    7. Grease Lubricated & Oil Lubricated Models Available
    8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
    9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive,        explosive gases, vapors and dust
    10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
    11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
    12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
    13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
    14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;

    2. Technical parameters

    Type Old Type Output Torque Output Shaft Dia.
    SXJ00 JXJ00 98N.m φ30
    SXJ01 JXJ01 221N.m φ35
    SXJ02 JXJ02 448N.m φ45
    SXJ03 JXJ03 986N.m φ55
    SXJ04 JXJ04 1504N.m φ70
    SXJ05 JXJ05 3051N.m φ90
    SXJ06 JXJ06 5608N.m φ100

    About Us

    ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CZPT specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
    Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

    Our Team

    Quality Control
    Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
    Quality policy:to enhance the overall level in the field of power transmission  
    Quality View:Continuous Improvement , pursuit of excellence
    Quality Philosophy:Quality creates value

    3. Incoming Quality Control
    To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
    measures to prevent recurrence.

    4. Process Quality Control
    The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
     found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

    5. FQC(Final QC)
    After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
    customer expectations and needs.

    6. OQC(Outgoing QC)
    After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
    product is a product inspection to determine the qualified products.

    7. Certification.

    Packing

    Delivery

     

    Application: Motor, Machinery, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Layout: Coaxial
    Gear Shape: Conical – Cylindrical Gear
    Step: Stepless
    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Materials Used in Manufacturing Cycloidal Gearboxes

    Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

    • Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
    • Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
    • Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
    • Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
    • Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

    The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

    cycloidal gearbox

    Patents Associated with Cycloidal Gearbox Designs

    Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:

    • Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
    • Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
    • Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
    • Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.

    These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.

    cycloidal gearbox

    Industries Benefiting from Cycloidal Gearboxes

    Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:

    • Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
    • Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
    • Manufacturing: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
    • Aerospace: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
    • Medical Devices: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
    • Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.

    These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.

    China Standard Flange Mounting Cycloidal Gearbox with Big Torque   with Hot selling		China Standard Flange Mounting Cycloidal Gearbox with Big Torque   with Hot selling
    editor by CX 2023-09-08