Tag Archives: torque planetary gearbox

China manufacturer Wholesale Powerful High Perfromance High Torque Planetary Worm Gearbox with High Torque Speed Reducers cvt gearbox

Product Description

Product Description

About the CNC Machining Speed Reducer with High Precision

The reducer is an independent closed transmission device between the prime mover and the working machine, used to reduce the speed and increase the torque to meet the needs of the work, in some occasions is also used to increase, known as the speed.

Selection of reducer should be based on the selection of working machine conditions, technical parameters, engine performance, economic and other factors, compare different types and varieties of reducer profile size, transmission efficiency, bearing capacity, quality, price, etc., choose the most suitable reducer.

Reducer is a relatively precise machine, the purpose of using it is to reduce the speed and increase the torque.

Product Parameters

Specification of CNC Machining Speed Reducer with High Precision

 

Maximum torque:  20,000NM
Maximum output speed:  <1200rpm
Maximum input speed:  <2500rpm
Ratio: 3:1 up to 4:1
Output type:  square shaft
hex shaft
flange

 

Our Advantages

Advantages of HangZhou CHINAMFG Industrial

    1. 20 years of experience in manufacturing and exporting
    2. OEM and custom-made service
    3. All kinds of castings can be manufactured according to the drawings, samples or specific industry standard
    4. Strong engineering team makes high quatliy
    5. The coordinated service(casting, machining and surface treatment) make lower price if possible
    6. Advanced-level equipments
    7. Full material testing process and quatliy control system

    8. Quality assurance and delivery on time

    Applications:

    Automotive Industrial
    Heavy Truck Industrial
    CNC Machining Industrial

     

    Factory Showing

    About CHINAMFG Industrial Company

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    Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Samples:
    US$ 300/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

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    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    cycloidal gearbox

    Variations in Cycloidal Gearbox Design

    Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

    • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
    • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
    • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
    • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
    • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
    • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

    These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

    cycloidal gearbox

    Assembling and Disassembling a Cycloidal Gearbox

    Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

    1. Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
    2. Disassembly: To disassemble a cycloidal gearbox, follow these steps:
      • Remove any external components or covers to access the gearbox internals.
      • Identify and mark the positions of all components for reassembly.
      • Release any locking mechanisms or fasteners that hold the gearbox components together.
      • Remove each component carefully, starting from the outermost layers and moving inward.
    3. Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
    4. Reassembly: To assemble the cycloidal gearbox, follow these steps:
      • Begin by assembling the internal components in the reverse order of disassembly.
      • Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
      • Follow the markings made during disassembly to ensure correct positioning and alignment of components.
      • Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
      • Reattach any external covers or components that were removed earlier.
    5. Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
    6. Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
    7. Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

    It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

    cycloidal gearbox

    How Does a Cycloidal Gearbox Work?

    A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

    1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
    2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
    3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
    4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

    This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

    Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

    China manufacturer Wholesale Powerful High Perfromance High Torque Planetary Worm Gearbox with High Torque Speed Reducers   cvt gearbox	China manufacturer Wholesale Powerful High Perfromance High Torque Planetary Worm Gearbox with High Torque Speed Reducers   cvt gearbox
    editor by CX 2024-04-10

    China manufacturer High Torque High Efficiency Speed Reduction 2 Speed Planetary Gearbox synchromesh gearbox

    Product Description

    high torque high efficiency speed reduction 2 speed planetary gearbox
     

    Product Parameters

    1)Specification

    Model: ZWMD008008-69
    Rated Voltage: 4.2v
    No Load Speed: 226 rpm
    No Load Current: 95 mA
    Rated Load Speed:175 rpm
    Rated Load Current: 160 mA
    Rated Load Torque: 56 gf.cm
    Rated Torque of Gear Box: 600 gf.cm
    Instant Torque of Gear Box: 1,200 gf.cm
    Overall Length L: 31.5 mm
    Gear Box Length L1: 17.0 mm

    Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
    L1
    Rated At No Load At Rated Load Overall Length
    L
    Voltage Speed Current Speed Current Torque
    VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
    ZWMD008008-13 4.2 1228 95 934 155 13 1.2 28.8 400 800 13.0 14.3
    ZWMD008008-19 4.2 829 95 630 155 19 1.8 400 800 19.2
    ZWMD008008-28 4.2 559 95 425 155 27 2.7 400 800 28.4
    ZWMD008008-47 4.2 335 95 259 160 40 3.9 31.5 600 1200 46.7 17.0
    ZWMD008008-69 4.2 226 95 175 160 56 5.5 600 1200 69.1
    ZWMD008008-102 4.2 153 95 118 160 87 8.6 600 1200 102.4
    ZWMD008008-152 4.2 103 95 80 160 123 12.1 600 1200 151.7
    ZWMD008008-168 4.2 91 100 72 160 124 12.2 34.2 750 1500 168.0 19.7
    ZWMD008008-249 4.2 62 100 49 160 176 17.3 750 1500 248.8
    ZWMD008008-369 4.2 42 100 33 160 273 26.8 750 1500 368.6
    ZWMD008008-546 4.2 28 100 22 160 405 39.7 750 1500 546.1
    ZWMD008008-809 4.2 19 100 15 160 599 58.8 750 1500 809.1

    above specifications just for reference and customizable according to requirements.

    Integrated Drive Control Module.

    Please let us know your requirements and we will provide you with micro transmission solutions.

    2)2D Drawing

    Detailed Photos

     

     

     

    Application

    Smart wearable devices   watch,VR,AR,XR and etc.
    Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
    communication equipment 5G base station,video conference,mobile phone and etc.
    Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
    Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
    Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
    Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
    Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
    Electric power tools  electric drill, screwdriver,garden tool and etc.
    Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
    Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
    Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
    robots educational robot, programming robot, medical robot, escort robot and etc.

    Company Profile

    HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

    Workshop

    Testing Equipment

    1) Competitive Advantages

    • 1) Competitive Advantages
      19+year experience in manufacturing motor gearbox
      We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
      Competitive Price
      Product Performance: Low noise, High efficiency, Long lifespan
      Prompt Delivery: 15 working days after payment
      Small Orders Accepted

     2) Main Products

    • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

    • Customized worm and gear transmission machinery;
    • Precise electromechanical motion module;
    • Precise component and assembly of plastic and metal powder injection.

    Our Services

    • ODM & OEM
    • Gearbox design and development
    • Related technology support
    • Micro drive gearbox custom solution

    Packaging & Shipping

    1) Packing Details

    packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
    Or according to client’s requirement.

    2) Shipping Details

    samples will be shipped within 10 days;
    batch order leading time according to the actual situation.

    Certifications

    Certifications

    We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

    and more…

    FAQ

    FAQ

    1. Can you make the gearbox with custom specifications?
    YES. We have design and development team, also a great term of engineers, each of them have
    many work years experience.

    2.Do you provide the samples?
    YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

    3.What is your MOQ?
    Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

    4. Do you have the item in stock?
    I am sorry we donot have the item in stock, All products are made with orders.

    5. Do you provide technology support?
    YES. Our company have design and development team, we can provide technology support if you
    need.

    6.How to ship to us?
    We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

    7.How to pay the money?
    We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

    8. How can I know the product is suitable for me?
    Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

    9. Can I come to your company to visit?
    YES, you can come to our company to visit at anytime, and welcome to visit our company.

    10. How do contact us ?
    Please send an inquiry

     

    Application: Motor, Toy, Car, Insulin Pumps
    Function: Change Drive Torque, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Customize
    Step: Customize
    Samples:
    US$ 90/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    cycloidal gearbox

    Variations in Cycloidal Gearbox Design

    Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

    • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
    • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
    • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
    • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
    • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
    • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

    These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

    cycloidal gearbox

    Assembling and Disassembling a Cycloidal Gearbox

    Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

    1. Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
    2. Disassembly: To disassemble a cycloidal gearbox, follow these steps:
      • Remove any external components or covers to access the gearbox internals.
      • Identify and mark the positions of all components for reassembly.
      • Release any locking mechanisms or fasteners that hold the gearbox components together.
      • Remove each component carefully, starting from the outermost layers and moving inward.
    3. Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
    4. Reassembly: To assemble the cycloidal gearbox, follow these steps:
      • Begin by assembling the internal components in the reverse order of disassembly.
      • Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
      • Follow the markings made during disassembly to ensure correct positioning and alignment of components.
      • Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
      • Reattach any external covers or components that were removed earlier.
    5. Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
    6. Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
    7. Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

    It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

    cycloidal gearbox

    Advantages of Using a Cycloidal Gearbox

    Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

    • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
    • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
    • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
    • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
    • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
    • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
    • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
    • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

    Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

    China manufacturer High Torque High Efficiency Speed Reduction 2 Speed Planetary Gearbox   synchromesh gearbox	China manufacturer High Torque High Efficiency Speed Reduction 2 Speed Planetary Gearbox   synchromesh gearbox
    editor by CX 2023-12-15

    China High Output Torque Planetary Gearbox with Xb Series Bwd/Bld/Xwd/Xld Cycloidal Planetary planetary gears gear ratio

    Item Description

    TaiBang Motor Sector Group Co., Ltd.

    The primary goods is induction motor, reversible motor, DC brush gear motor, DC brushless equipment motor, CH/CV huge equipment motors, Planetary equipment motor ,Worm equipment motor etc, which utilized broadly in a variety of fields of manufacturing pipelining, transportation, foodstuff, drugs, printing, material, packing, business office, apparatus, leisure etc, and is the favored and matched product for automated machine. 

    Model Instruction

    GB090-10-P2

    GB 090 571 P2
    Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
    GB:Higher Precision Square Flange Output

    GBR:Large Precision Proper Angle Sq. Flange Output

    GE:Substantial Precision Spherical Flange Output

    GER:Large Precision Proper Spherical Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    a hundred and twenty:ø120mm
    155:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    a hundred and fifteen:115x115mm
    142:142x142mm
    180:180x180mm
    220:220x220mm
    571 indicates 1:10 P0:Large Precision Backlash

    P1:Precison Backlash

    P2:Regular Backlash

    Main Complex Overall performance
     

    Item Variety of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 three .03 .sixteen   .sixty one   three.twenty five nine.21 28.98 69.61
    4 .03 .fourteen   .48   2.seventy four 7.54 23.67 54.37
    5 .03 .13   .forty seven   two.seventy one 7.42 23.29 fifty three.27
    6 .03 .thirteen   .45   2.65 seven.twenty five 22.75 fifty one.seventy two
    7 .03 .13   .forty five   two.sixty two 7.14 22.48 fifty.ninety seven
    8 .03 .thirteen   .forty four   two.fifty eight seven.07 22.59 fifty.84
    nine .03 .thirteen   .44   two.fifty seven seven.04 22.fifty three 50.63
    10 .03 .thirteen   .forty four   two.fifty seven 7.03 22.fifty one fifty.56
    2 fifteen .03 .03 .thirteen .thirteen .forty seven .forty seven 2.seventy one seven.42 23.29
    20 .03 .03 .thirteen .13 .47 .forty seven two.seventy one 7.42 23.29
    25 .03 .03 .13 .thirteen .47 .47 2.seventy one seven.forty two 23.29
    30 .03 .03 .thirteen .thirteen .47 .47 two.71 7.forty two 23.29
    35 .03 .03 .13 .13 .47 .47 2.seventy one seven.forty two 23.29
    40 .03 .03 .thirteen .thirteen .47 .forty seven 2.seventy one seven.42 23.29
    45 .03 .03 .thirteen .13 .47 .47 2.seventy one 7.42 23.29
    fifty .03 .03 .13 .thirteen .44 .44 two.fifty seven 7.03 22.51
    60 .03 .03 .13 .thirteen .44 .forty four two.57 7.03 22.fifty one
    70 .03 .03 .thirteen .13 .44 .44 2.57 7.03 22.fifty one
    eighty .03 .03 .13 .13 .44 .44 2.57 7.03 22.fifty one
    90 .03 .03 .13 .thirteen .44 .forty four two.fifty seven 7.03 22.fifty one
    a hundred .03 .03 .13 .13 .44 .forty four 2.fifty seven seven.03 22.51

     

    Item Quantity of phase GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    2           ≤3 ≤3 ≤3 ≤3
    Precision P1 one ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 one ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    two ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) 1 three 7 7 fourteen fourteen twenty five fifty a hundred forty five 225
    2 3 seven seven fourteen 14 25 50 a hundred forty five 225
    Noise(dB) one,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input speed(rpm) one,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max input pace(rpm) 1,two 10000 10000 10000 8000 8000 8000 6000 6000 4000

     Noise check regular:Distance 1m,no load.Measured with an input speed 3000rpm 

     


    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Machinery, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step

    ###

    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:
    Available

    |


    ###

    GB 090 010 P2
    Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
    GB:High Precision Square Flange Output

    GBR:High Precision Right Angle Square Flange Output

    GE:High Precision Round Flange Output

    GER:High Precision Right Round Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    120:ø120mm
    155:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    115:115x115mm
    142:142x142mm
    180:180x180mm
    220:220x220mm
    010 means 1:10 P0:High Precision Backlash

    P1:Precison Backlash

    P2:Standard Backlash

    ###

    Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
    4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
    5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
    6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
    7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
    8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
    9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
    10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
    2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

    ###

    Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    2           ≤3 ≤3 ≤3 ≤3
    Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
    2 3 7 7 14 14 25 50 145 225
    Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Machinery, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step

    ###

    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:
    Available

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    ###

    GB 090 010 P2
    Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
    GB:High Precision Square Flange Output

    GBR:High Precision Right Angle Square Flange Output

    GE:High Precision Round Flange Output

    GER:High Precision Right Round Flange Output

    050:ø50mm
    070:ø70mm
    090:ø90mm
    120:ø120mm
    155:ø155mm
    205:ø205mm
    235:ø235mm
    042:42x42mm
    060:60x60mm
    090:90x90mm
    115:115x115mm
    142:142x142mm
    180:180x180mm
    220:220x220mm
    010 means 1:10 P0:High Precision Backlash

    P1:Precison Backlash

    P2:Standard Backlash

    ###

    Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
    Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
    4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
    5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
    6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
    7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
    8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
    9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
    10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
    2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
    50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
    100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

    ###

    Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
    Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    2           ≤3 ≤3 ≤3 ≤3
    Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
    2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
    2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
    2 3 7 7 14 14 25 50 145 225
    Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
    Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
    Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

    The Basics of a Cyclone Gearbox

    Besides being compact, cycloidal speed reducers also offer low backlash and high ratios. Because of the small size of the drive, they are ideal for applications where space is a problem.helical gearbox

    Involute gear tooth profile

    Almost all gears use an involute gear tooth profile. This profile has a single curve, which means that the gear teeth do not have to be aligned closely with each other. This profile is smooth and can be manufactured easily.
    Cycloid gears have a combination of epicycloid and hypocycloid curves. This makes them stronger than involute gear teeth. However, they can be more expensive to manufacture. They also have larger reduction ratios. They transmit more power than involute gears. Cycloid gears can be found in clocks.
    When designing a gear, you need to consider several factors. Some of these include the number of teeth, the tooth angle and the lubrication type. Having a gear tooth that is not perfectly aligned can result in transmission error, noise and vibration.
    The tooth profile of an involute gear is usually considered the best. Because of this, it is used in a wide variety of gears. Some of the most common applications for this profile are power transmission gears. However, this profile is not the best for every application.
    Cycloid gears require more complex manufacturing processes than involute gear teeth. This can cause a larger tooth cost. Cycloid gears are used for less noisy applications.
    Cycloid gears also transmit more power than involute gears. This can cause problems if the radii change tangentially. However, the shape is more simple than involute gears. Involute gears can handle centre sifts better.
    Cycloid gears are less susceptible to transmission error. Cycloid gears have a convex surface, which makes them stronger than involute teeth. Cycloid gears also have a larger reduction ratio than involute gears. Cycloid teeth do not interfere with the mating teeth. However, they have a smaller number of teeth than involute teeth.

    Rotation on the inside of the reference pitch circle of the pins

    Whether a cycloidal gearbox is designed for stationary or rotating applications, the fundamental law of gearing must be observed: The ratio of angular velocities must be constant. This requires the rotation on the inside of the reference pitch circle of the pins to be constant. This is achieved through a series of cycloidal teeth, which act like tiny levers to transmit motion.
    A cycloidal disc has N lobes which are rotated by three lobes per rotation around N pins. The number of lobes on a cycloidal disc is a significant factor in determining the transmission ratio.
    A cycloidal disc is driven by an eccentric input shaft which is mounted to an eccentric bearing within an output shaft. As the input shaft rotates, the cycloidal disc moves around the pins of the pin disc.
    The drive pin rotates at a 40 deg angle while the cycloidal disc rotates on the inside of the reference pitch circle of pins. As the drive pin rotates, it will slow the output motion. This means that the output shaft will complete only three revolutions with the input shaft, as opposed to nine revolutions with the input shaft.
    The number of teeth on a cycloidal disc must be small compared to the number of surrounding pins. The disc must also be constructed with an eccentric radius. This will determine the size of the hole which will be required for the pin to fit between the pins.
    When the input shaft is turned, the cycloidal disc will rotate on the inside of the reference pitch circle of roller pins. This will then transmit motion to the output shaft. The output shaft is supported by two bearings in an output housing. This design has low wear and torsional stiffness.helical gearbox

    Transmission ratio

    Choosing the right transmission ratio of cycloidal gearbox isn’t always easy. You might need to know the size of your gearbox before you can make an educated choice. You may also need to refer to the product catalog for guidance. For example, CZPT gearboxes have some unique ratios.
    A cycloidal gear reducer is a compact and high-speed torque transmission device that reverses the direction of angular movement of the follower shaft. It consists of an eccentric cam positioned inside a cycloidal disc. Pin rollers on the follower shaft fit into matching holes in the cycloidal disc. In the process, the pins slide around the holes, in response to wobbling motion. The cycloidal disc is also capable of engaging the internal teeth of a ring-gear housing.
    A cycloidal gear reducer can be used in a wide variety of applications, including industrial automation, robotics and power transmissions on boats and cranes. A cycloidal gear reducer is ideally suited for heavy duty applications with large payloads. They require specialized manufacturing processes, and are often used in equipment with precise output and high efficiency.
    The cycloidal gear reducer is a relatively simple structure, but it does require some special tools. Cycloid gear reducers are also used to transmit torque, which is one of the reasons they are so popular in automation. Using a cycloidal gear reducer is a good choice for applications that require higher efficiency and lower backlash. It is also a good choice for applications where size is a concern. Cycloid gears are also a good choice for applications where high speed and high torque are required.
    The transmission ratio of cycloidal gearbox is probably the most important function of a gearbox. You need to know the size of your gearbox and the type of gears it contains in order to make the right choice.

    Vibration reduction

    Considering the unique dynamics of a cycloidal gearbox, vibration reduction measures are required for a smooth operation. These measures can also help with the detection of faults.
    A cycloidal gearbox is a gearbox with an eccentric bearing that rotates the center of the gears. It shares torque load with five outer rollers at any given time. It can be applied in many applications. It is a relatively inexpensive asset. However, if it fails, it can have significant economic impacts.
    A typical input/output gearbox consists of a ring plate and two cranks mounted on the input shaft. The ring plate rotates when the input shaft rotates. There are two bearings on the output shaft.
    The ring plate is a major noise source because it is not balanced. The cycloidal gear also produces noise when it meshes with the ring plate. This noise is generated by structural resonance. Several studies have been performed to solve this problem.
    However, there is not much documented work on the condition monitoring of cycloidal gearboxes. In this article, we will introduce modern techniques for vibration diagnostics.
    A cycloidal gearbox with a reduced reduction ratio has higher induced stresses in the cycloidal disc. In this case, the size of the output hole is larger and more material is removed from the cycloidal disc. This increase in the disc’s stresses leads to higher vibration amplitudes.
    The load distribution along the width of the gear is an important design criterion. Using different gear profiles can help to optimize the transmission of torque. The contact stress of the cycloidal disc can also be investigated.
    To determine the amplitude of the noise, the frequency of the gear mesh is multiplied by the shaft rate. If the RPM is relatively stable, the frequency can be used as a measure of magnitude. However, this is only accurate at close to failure.helical gearbox

    Comparison with planetary gearboxes

    Several differences exist between cycloidal gearboxes and planetary gearboxes. They are related to gear geometry and manufacturing processes. Among them, there are:
    – The output shaft of a cycloidal gearbox has a larger torque than the input shaft. The rotational speed of the output shaft is lower than the input shaft.
    – The cycloid gear disc rotates at variable velocity, while the planetary gear has a fixed speed. Consequently, the cycloid disc and output flange transmission accuracy is lower than that of the planetary gears.
    – The cycloidal gearbox has a larger gripping area than the planetary gear. This is an advantage of the cycloidal gearbox in that it can handle larger loads.
    – The cycloid profile has a significant impact on the quality of contact meshing between the tooth surfaces. The width of the contact ellipses increases by 90%. This is a result of the elimination of undercuts of the lobes. In this way, the contact force on the cycloid disc is decreased significantly.
    – The cycloid drive has lower backlash and high torsional stiffness. This allows a cycloidal drive to be more stable against shock loads. The cycloid drive is also a compact design, which is ideally suited for applications with large transmission ratios.
    – The output hub of the cycloid gearbox has movable pins and rollers. These components are attached to the ring gear in the outer gearbox. The output shaft is also turned by the planet carrier. The output hub of the cycloid system is composed of two parts: the ring gear and the output flange.
    – The input shaft of a cycloidal gearbox is connected to a servomotor. The input shaft is a cylindrical element that is fixed to the planet carrier.
    China High Output Torque Planetary Gearbox with Xb Series Bwd/Bld/Xwd/Xld Cycloidal Planetary     planetary gears gear ratioChina High Output Torque Planetary Gearbox with Xb Series Bwd/Bld/Xwd/Xld Cycloidal Planetary     planetary gears gear ratio
    editor by CX 2023-03-30

    China High Torque Solid Shaft Output Bwd Xwd Series Planetary Cycloidal Gearbox for Concrete Mixer cycloidal gear advantages

    Merchandise Description

    XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

    Cycloidal reducer adopts meshing cycloid pin equipment, planetary transmission basic principle, so typically also named planetary cycloid reducer.  Planetary cycloidal reducer can be broadly employed in petroleum, environmental safety, chemical, cement, transportation, textile, pharmaceutical, meals, printing, lifting, mining, metallurgy, development, power technology and other industries.
          As a generate or reduction equipment,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,and so on.  Its special stable framework can change regular cylindrical gear reducer and worm equipment reducer in numerous instances. Therefore, planetary cycloid equipment reducer is widely utilized in a variety of industries and fields, and is normally welcomed by the vast majority of consumers.

    XWD/BWY cycloid  reducer motor details:

    B collection:

    BW basedoard horizontal mounted double axes type 

    BL flange vertical put in double axes kind

    BWY  basedoard horizontal mounted motor direct-link kind

    BLY   flange vertical mounted motor immediate-relationship variety

    X sequence:

    XW basedoard horizontal installed double axes variety

    XL flange vertical installed double axes sort

    XWD basedoard horizontal set up motor immediate-relationship sort

    XLD flange vertical put in motor immediate-connection variety

     

     

    FAQ
    1, Q:what’s your MOQ for ac gearbox motor  ?
    A: 1pc is okay for every variety electrical gear box  motor 

    two, Q: What about your warranty for your induction velocity reducer motor ?
    A: 1 year ,but except guy-manufactured wrecked

    three, Q: which payment way you can acknowledge ?
    A: TT, western union .

    four, Q: how about your payment way ?
    A: a hundred%payment in superior much less $5000 ,thirty% payment in innovative payment , 70% payment before sending over $5000.

    five, Q: how about your packing of velocity reduction motor  ?
    A: plywood situation ,if dimensions is small  ,we will pack with pallet for less 1 container 

    6, Q: What details ought to be given, if I acquire electrical helical geared motor  from you ?
    A: rated energy,  ratio or output pace,sort ,voltage , mounting way , amount , if a lot more is much better , 
     

    US $30-200
    / Piece
    |
    5 Pieces

    (Min. Order)

    ###

    Application: Motor, Machinery, Agricultural Machinery
    Function: Speed Changing, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Single-Step

    ###

    Customization:
    US $30-200
    / Piece
    |
    5 Pieces

    (Min. Order)

    ###

    Application: Motor, Machinery, Agricultural Machinery
    Function: Speed Changing, Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Single-Step

    ###

    Customization:

    The Cyclonoidal Gearbox

    Basically, the cycloidal gearbox is a gearbox that uses a cycloidal motion to perform its rotational movement. It is a very simple and efficient design that can be used in a variety of applications. A cycloidal gearbox is often used in applications that require the movement of heavy loads. It has several advantages over the planetary gearbox, including its ability to be able to handle higher loads and higher speeds.helical gearbox

    Dynamic and inertial effects of a cycloidal gearbox

    Several studies have been conducted on the dynamic and inertial effects of a cycloidal gearbox. Some of them focus on operating principles, while others focus on the mathematical model of the gearbox. This paper examines the mathematical model of a cycloidal gearbox, and compares its performance with the real-world measurements. It is important to have a proper mathematical model to design and control a cycloidal gearbox. A cycloidal gearbox is a two-stage gearbox with a cycloid disc and a ring gear that revolves around its own axis.
    The mathematical model is made up of more than 1.6 million elements. Each gear pair is represented by a reduced model with 500 eigenmodes. The eigenfrequency for the spur gear is 70 kHz. The modally reduced model is a good fit for the cycloidal gearbox.
    The mathematical model is validated using ABAQUS software. A cycloid disc was discretized to produce a very fine model. It requires 400 element points per tooth. It was also verified using static FEA. This model was then used to model the stiction of the gears in all quadrants. This is a new approach to modelling stiction in a cycloidal gearbox. It has been shown to produce results comparable to those of the EMBS model. The results are also matched by the elastic multibody simulation model. This is a good fit for the contact forces and magnitude of the cycloid gear disc. It was also found that the transmission accuracy between the cycloid gear disc and the ring gear is about 98.5%. However, this value is lower than the transmission accuracy of the ring gear pair. The transmission error of the corrected model is about 0.3%. The transmission accuracy is less because of the lower amount of elastic deformation on the tooth flanks.
    It is important to note that the most accurate contact forces for each tooth of a cycloid gearbox are not smooth. The contact force on a single tooth starts with a linear rise and then ends with a sharp drop. It is not as smooth as the contact force on a point contact, which is why it has been compared to the contact force on an ellipse contact. However, the contact on an ellipse contact is still relatively small, and the EMBS model is not able to capture this.
    The FE model for the cycloid disc is about 1.6 million elements. The most important part of the FE model is the discretization of the cycloid disc. It is very important to do the discretization of the cycloid gear disc very carefully because of the high degree of vibration that it experiences. The cycloid disc has to be discretized finely so that the results are comparable to those of a static FEA. It has to be the most accurate model possible in order to be able to accurately simulate the contact forces between the cycloid disc and the ring gear.helical gearbox

    Kinematics of a cycloidal drive

    Using an arbitrary coordinate system, we can observe the motion of components in a cycloidal gearbox. We observe that the cycloidal disc rotates around fixed pins in a circle, while the follower shaft rotates around the eccentric cam. In addition, we see that the input shaft is mounted eccentrically to the rolling-element bearing.
    We also observe that the cycloidal disc rotates independently around the eccentric bearing, while the follower shaft rotates around an axis of symmetry. We can conclude that the cycloidal disc plays a pivotal role in the kinematics of a cycloidal gearbox.
    To calculate the efficiency of the cycloidal reducer, we use a model that is based on the non-linear stiffness of the contacts. In this model, the non-linearity of the contact is governed by the non-linearity of the force and the deformation in the contact. We have shown that the efficiency of the cycloidal reducer increases as the load increases. In addition, the efficiency is dependent on the sliding velocity and the deformations of the normal load. These factors are considered as the key variables to determine the efficiency of the cycloidal drive.
    We also consider the efficiency of the cycloidal reducer with the input torque and the input speed. We can calculate the efficiency by dividing the net torque in the ring gear by the output torque. The efficiency can be adjusted to suit different operating conditions. The efficiency of the cycloidal drive is increased as the load increases.
    The cycloidal gearbox is a multi-stage gearbox with a small shaft oin and a big shaft. It has 19 teeth and brass washers. The outer discs move in opposition to the middle disc, and are offset by 180 deg. The middle disc is twice as massive as the outer disc. The cycloidal disc has nine lobes that move by one lobe per drive shaft revolution. The number of pins in the disc should be smaller than the number of pins in the surrounding pins.
    The input shaft drives an eccentric bearing that is able to transmit the power to the output shaft. In addition, the input shaft applies forces to the cycloidal disk through the intermediate bearing. The cycloidal disk then advances in 360 deg/pivot/roller steps. The output shaft pins then move around in the holes to make the output shaft rotate continuously. The input shaft applies a sinusoidal motion to maintain the constant speed of the base shaft. This sine wave causes small adjustments to the follower shaft. The forces applied to the internal sleeves are a part of the equilibrium mechanism.
    In addition, we can observe that the cycloidal drive is capable of transmitting a greater torque than the planetary gear. This is due to the cycloidal gear’s larger axial length and the ring gear’s smaller hole diameter. It is also possible to achieve a positive fit between the fixed ring and the disc, which is achieved by toothing between the fixed ring and the disc. The cycloidal disk is usually designed with a short cycloid to minimize unbalance forces at high speeds.helical gearbox

    Comparison with planetary gearboxes

    Compared to planetary gearboxes, the cycloidal gearbox has some advantages. These advantages include: low backlash, better overload capacity, a compact design, and the ability to perform in a wide range of applications. The cycloidal gearbox has become popular in the multi-axis robotics market. The gearbox is also increasingly used in first joints and positioners.
    A cycloidal gearbox is a gearbox that consists of four basic components: a cycloid disk, an output flange, a ring gear, and a fixed ring. The cycloid disk is driven by an eccentric shaft, which advances in a 360deg/pivot/roller step. The output flange is a fixed pin disc that transmits the power to the output shaft. The ring gear is a fixed ring, and the input shaft is connected to a servomotor.
    The cycloidal gearbox is designed to control inertia in highly dynamic situations. These gearboxes are generally used in robotics and positioners, where they are used to position heavy loads. They are also commonly used in a wide range of industrial applications. They have higher torque density and a low backlash, making them ideal for heavy loads.
    The output flange is also designed to handle a torque of up to 500 Nm. Its rotational speed is lower than the planet gearbox, but its output torque is much higher. It is designed to be a high-performance gearbox, and it can be used in applications that need high ratios and a high level of torque density. The cycloid gearbox is also less expensive and has less backlash. However, the cycloidal gearbox has disadvantages that should be considered when designing a gearbox. The main problem is vibrations.
    Compared to planetary gearboxes, cycloidal gearboxes have a smaller overall size and are less expensive. In addition, the cycloid gearbox has a large reduction ratio in one stage. In general, cycloidal gearboxes have single or two stages, with the third stage being less common. However, the cycloid gearbox is not the only type of gearbox that has this type of configuration. It is also common to find a planetary gearbox with a single stage.
    There are several different types of cycloidal gearboxes, and they are often referred to as cycloidal speed reducers. These gearboxes are designed for any industry that uses servos. They are shorter than planetary gearboxes, and they are larger in diameter for the same torque. Some of them are also available with a ratio lower than 30:1.
    The cycloid gearbox can be a good choice for applications where there are high rotational speeds and high torque requirements. These gearboxes are also more compact than planetary gearboxes, and are suitable for high-torque applications. In addition, they are more robust and can handle shock loads. They also have low backlash, and a higher level of accuracy and positioning accuracy. They are also used in a wide range of applications, including industrial robotics.
    China High Torque Solid Shaft Output Bwd Xwd Series Planetary Cycloidal Gearbox for Concrete Mixer     cycloidal gear advantagesChina High Torque Solid Shaft Output Bwd Xwd Series Planetary Cycloidal Gearbox for Concrete Mixer     cycloidal gear advantages
    editor by czh 2022-12-17

    China 32mm 42mm 52mm 62mm 72mm 82mm 12V 24V 48V 10W-300W Round Flange High Torque DC Brushless or Brush DC Planetary Gear Motor with Planetary Gearbox with Best Sales

    Product Description

    SAE/SAF Planetary gearboxs with higher precision:

    1.-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.

    2.SAE/SAF Series Planetary Gearbox additionally adds front and rear oil seals, uses the output shaft double support structure and design of helix gear, which makes the gear meshing  smoother and stable, the SAE/SAF Series can be used in various control transmission fields with servo motors. The backlash of the AE series is less than 5 arc.min and the reduction ratio covers 3~100.

    The Product Advantages of Planetary Gearbox:

    1.Flexible structure design, in line with various working conditions.
    2.Ring gear processing technology: Using internal gear slotting machine and hobbling machine; the precision of ring gear after processing can reach GB7.
    3.Hardened gear secondary scraping technology: secondary high-speed dry cutting of gear eliminates gear deformation caused by heat treatment. Gear accuracy can reach GB6.
    4.Reliable backlash testing.

    US $80
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    1 Piece

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    Application: Motor, Machinery
    Function: Speed Reduction
    Layout: Cycloidal

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    Customization:
    US $80
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    Application: Motor, Machinery
    Function: Speed Reduction
    Layout: Cycloidal

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    Customization:

    Types of Gearboxes Used in Wind Turbines

    Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
    gearbox

    Coaxial helical gearbox

    The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
    The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
    The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
    The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
    Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
    gearbox

    Worm reduction gearbox

    As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
    The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
    The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
    The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
    The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

    Stainless steel gearbox

    Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
    Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
    Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
    Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
    gearbox

    1 speed gearbox

    Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
    The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
    Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
    As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

    China 32mm 42mm 52mm 62mm 72mm 82mm 12V 24V 48V 10W-300W Round Flange High Torque DC Brushless or Brush DC Planetary Gear Motor with Planetary Gearbox     with Best Sales China 32mm 42mm 52mm 62mm 72mm 82mm 12V 24V 48V 10W-300W Round Flange High Torque DC Brushless or Brush DC Planetary Gear Motor with Planetary Gearbox     with Best Sales
    editor by czh 2022-11-24