Tag Archives: truck gearbox assembly

China factory CZPT Reduction Truck Gearbox Assembly Shancman X3000 Transmission Gearbox synchromesh gearbox

Product Description

Product Description

 

Product Name

Gearbox 

Product number

12JS160TA 

Applicable model

CHINAMFG CHINAMFG CHINAMFG CHINAMFG

Warranty time

6 months

Packing quantity

Wooden crates

Delivery time

7-15 Days

Packaging & Shipping

 

Company Profile

Zhonglei Automobile Trading Co., Ltd. 
Established in 2009. Has been a leading supplier of new and used trucks, truck parts and semi-trailers for over 15 years. Headquartered in HangZhou, ZheJiang Province, the company has a strong reputation in the automobile trading industry, serving both domestic and international customers.
We offer a diverse range of products to meet the needs of a wide variety of industries.

Our comprehensive inventory includes:

New and Used Trucks: We specialize in providing new and used trucks for construction purposes or reliable transportation vehicles for logistics operations.
Truck Parts: We recognize the importance of vehicle maintenance and repair, which is why we source a full assortment of truck parts from reputable manufacturers.
Semi-trailers: Our selection of semi-trailers meets a variety of transportation needs, including flatbeds, refrigerated trailers and dry van trailers. 

 

Our Partner

Our Advantages

1. All parts are brand new and have been 100% professionally tested.

2. Our customer service is online 24 hours.

 

3. Our technicians have more than 10 years of work experience.

 

4. Free video or phone installation instructions.

 

5. After shipping, we will track the product for you every 2 days until you receive the product. 

 

6. When you get the goods, test them and give me feedback. If you have any questions about the product, please contact us and we will provide you with a solution.
 

FAQ

1. What does our company specialize in?
We are a company specializing in exporting new and used trucks, truck parts, and semi-trailers. We offer a wide range of vehicle options to meet various customer needs and budgets.
2. What types of trucks can we provide?
Our product range covers various types of trucks, including but not limited to cargo trucks, trailers, dump trucks, tow trucks, flatbed trucks, and more.
3. What truck brands do we offer?
We collaborate with multiple CHINAMFG truck brands, including MAN, Mercedes-Benz, DAF, among others.
4. Do we offer used trucks?
Yes, we provide certified used trucks in addition to brand new ones. These used trucks undergo rigorous inspection and maintenance to ensure their quality and performance.
5. What truck parts can we provide?
We supply a wide range of truck parts, including engine components, brake systems, tires, lighting equipment, body parts, and more. Whatever parts you need, we can provide them.
6. What types of semi-trailers do we offer?
We offer various types of semi-trailers, including flatbed trailers, box trailers, refrigerated trailers, tanker trailers, and more, to meet different transportation needs.
7. How can orders be placed?
You can place orders through our official website or by directly contacting our sales team. Our sales team is dedicated to providing you with consultation and support to ensure smooth order processing.
8. Do our products meet international quality standards?
Yes, all our products meet international quality standards and have undergone relevant certifications. We are committed to providing customers with high-quality products and excellent service.
9. What about transportation and delivery?
We work with reliable logistics partners to ensure safe and timely delivery of your orders to the destination. We offer flexible transportation options to meet your needs.
10. What is our after-sales service policy?
We provide comprehensive after-sales service support, including product warranties, maintenance, and repair service.
 

 

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Application: Car
Function: Speed Changing
Layout: Cycloidal
Samples:
US$ 850/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

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about shipping cost and estimated delivery time.
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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Assembling and Disassembling a Cycloidal Gearbox

Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

  1. Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
  2. Disassembly: To disassemble a cycloidal gearbox, follow these steps:
    • Remove any external components or covers to access the gearbox internals.
    • Identify and mark the positions of all components for reassembly.
    • Release any locking mechanisms or fasteners that hold the gearbox components together.
    • Remove each component carefully, starting from the outermost layers and moving inward.
  3. Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
  4. Reassembly: To assemble the cycloidal gearbox, follow these steps:
    • Begin by assembling the internal components in the reverse order of disassembly.
    • Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
    • Follow the markings made during disassembly to ensure correct positioning and alignment of components.
    • Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
    • Reattach any external covers or components that were removed earlier.
  5. Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
  6. Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
  7. Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

cycloidal gearbox

Advantages of Using a Cycloidal Gearbox

Cycloidal gearboxes offer several advantages that make them well-suited for various applications:

  • High Torque Density: Cycloidal gearboxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
  • Compact Design: The unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
  • Smooth and Precise Motion: Cycloidal motion generates smooth and controlled movement, making these gearboxes suitable for applications requiring accurate positioning, such as robotics and automation.
  • High Shock Load Capacity: The multiple points of contact between the cycloidal pins and the lobes distribute the load, allowing cycloidal gearboxes to handle sudden shocks and overloads effectively.
  • Backlash Elimination: Cycloidal gearboxes exhibit minimal backlash due to the nature of their motion. This is beneficial in applications where precise motion reversal is crucial.
  • High Efficiency: The rolling contact between the pins and lobes contributes to efficient power transmission, resulting in relatively high efficiency levels.
  • Reduced Wear and Noise: The rolling motion in cycloidal gearboxes leads to reduced wear on components, resulting in lower maintenance requirements and quieter operation.
  • Versatility: Cycloidal gearboxes can handle a wide range of ratios and speeds, making them suitable for various industrial and automation applications.

Due to these advantages, cycloidal gearboxes are commonly used in robotics, automation, packaging machinery, conveyors, and other applications where compactness, high torque, and precise motion are critical.

China factory CZPT Reduction Truck Gearbox Assembly Shancman X3000 Transmission Gearbox   synchromesh gearbox	China factory CZPT Reduction Truck Gearbox Assembly Shancman X3000 Transmission Gearbox   synchromesh gearbox
editor by CX 2024-04-25

China supplier Gearbox Assembly for Ladder Truck Al-42 Kamaz-63934 for Heavy Truck for Kamaz Dump Truck synchromesh gearbox

Product Description

Truck Gearbox Assy 152-05240 942-05240 for KAMAZ 4350 Russia Truck 

  • KAMAZ (Russian: Камский Автомобильный Завод – КАМАЗ, romanized: Kamskiy Avtomobilnyy Zavod, lit.’Kama Automobile Plant’) is a Russian manufacturer of trucks, buses, and engines headquartered in Naberezhnye Chelny. It is known for its cab over trucks.

    Company was founded in 1969. Heavy duty models are exported to many areas of the world including the Commonwealth of Independent States (CIS), Latin America, the Middle East, and Africa. As of 2014, KAMAZ is the largest truck producer in Russia and the CIS with its factory producing 43,000 trucks a year.[6]

    Its trucks have won the Dakar Rally a record eighteen times, the most in the truck category by any manufacturer.

Product Description

 

 

Product Parameters

 

Part number:  152-05240 
Fit Gearbox: for KAMAZ
Fit Engine: for KAMAZ 740
Size: Gross Weight: 200kg
Package Size: 100X60X40cm

 

Car Make

 

  • KAMAZ 4308 4×2 Medium-range truck & 4×2 Cab and Chassis Unit
  • KAMAZ 4326 4×4 Side truck & 4×4 Cab and Chassis Unit
  • KAMAZ 4326-9 Dakar 4×4 Dakar Rally Sport truck
  • KAMAZ 4911 Extreme 4×4 Civilian Sport truck Dakar Rally
  • KAMAZ 43114 6×6 Flat bed truck & 6×6 Cab and Chassis Unit
  • KAMAZ 43118 6×6 Flat bed truck & 6×6 Cab and Chassis Unit
  • KAMAZ 43253 4×2 Flat bed truck & 4×2 Cab and Chassis Unit
  • KAMAZ 53205 6×4 Cab and Chassis Unit
  • KAMAZ 53215 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
  • KAMAZ 53228 6×6 Cab and Chassis Unit
  • KAMAZ 53229 6×4 Cab and Chassis Unit
  • KAMAZ 53205 6×4 Cab and Chassis Unit
  • KAMAZ 52212 6x4L Cab and Chassis Unit
  • KAMAZ 52213 6x4L Cab and Chassis Unit
  • KAMAZ 53605 4×2 Dump truck
  • KAMAZ 5513 6×4 Cab and Chassis Unit & 6×4 Garbage truck
  • KAMAZ 5320 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
  • KAMAZ 53202 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
  • KAMAZ 53212 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
  • KAMAZ 53213 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
  • KAMAZ 53229 6×4 Flat bed truck & 6×4 Cab and Chassis Unit
  • KAMAZ 53228 6×6 Flat bed truck & 6×6 Cab and Chassis Unit
  • KAMAZ 5511 6×4 Dump truck
  • KAMAZ 5512 6×6 Dump truck
  • KAMAZ 45141 6×6 Dump truck
  • KAMAZ 54115 6×4 Tractor truck & 6×4 Cab and Chassis Unit
  • KAMAZ 55111 6×4 Dump truck & 6×4 Cab and Chassis Unit
  • KAMAZ 6520 6×4 Dump truck & 6×4 Cab and Chassis Unit
  • KAMAZ 6522 6×6 Dump truck & 6×6 Cab and Chassis Unit
  • KAMAZ 6540 8×4 Dump truck & 8×4 Cab and Chassis Unit
  • KAMAZ 6560 8×8 Cab and Chassis Unit
  • KAMAZ 5360 4×2 Cab and Chassis Unit
  • KAMAZ 53602 6×2 Cab and Chassis Unit
  • KAMAZ 43082 6×2 Cab and Chassis Unit
  • KAMAZ 6360 6×4 Cab and Chassis Unit
  • KAMAZ 53228 6×6 Cab and Chassis Unit
  • KAMAZ 53229 6×4 Cab and Chassis Unit
  • KAMAZ 5523 6×6 Logging truck
  • KAMAZ 63968 Typhoon 6×6 Armored infantry transport
  • KAMAZ 65111 6×6 Dump truck
  • KAMAZ 65115 6×4 Dump truck & 6×4 Cab and Chassis Unit
  • KAMAZ 65116 6×4 Tractor truck
  • KAMAZ 65117 6×4 Flat bed truck & 6×4 Cab and Chassis Unit

Quality Control

Packaging & Shipping

Main Products

 

Our Good Comments

 

FAQ

Q1. Are you a factory or trading company?
We are a professional manufacturer of cylinder block for diesel engine in china.
Q2.How can we buy the right engine?
According to your engine models we can supply the suitable engine for you.
Q3.Do you provide sample service?
Yes,It’s pleasure for you to choose our products to test product quality and service.But the express fee will be paid by you. If you are satisfied with our samples and place an order , we will deduct the expenses you paid for this sample.
Q4.Does your company provide customized services?
Yes.We could customize product label,packing, as your requirements.

Q5.What is your delivery date?
Usually,the delivery date is about 5-20 work days after receipt of payment.

Q6.What is your terms of payment?
Generally, 30% deposit in advance and 70% payment before shipment.

Q7.What’s you after-sales service?

We can provide spare parts for after-sales service.

Q8.May I visit your factory?
Sure, welcome any time. We can also pick you up at airport and station.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Agricultural Machinery, Car
Function: Distribution Power
Layout: Cycloidal
Hardness: Soft Tooth Surface
Installation: Torque Arm Type
Step: Double-Step
Samples:
US$ 19999/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

cycloidal gearbox

Calculation of Reduction Ratio in a Cycloidal Gearbox

The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

Reduction Ratio = (7 + 14) / 14 = 1.5

This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

cycloidal gearbox

Patents Associated with Cycloidal Gearbox Designs

Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:

  • Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
  • Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
  • Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
  • Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.

These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.

cycloidal gearbox

Principle of Cycloidal Gearing

Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

China supplier Gearbox Assembly for Ladder Truck Al-42 Kamaz-63934 for Heavy Truck for Kamaz Dump Truck   synchromesh gearbox	China supplier Gearbox Assembly for Ladder Truck Al-42 Kamaz-63934 for Heavy Truck for Kamaz Dump Truck   synchromesh gearbox
editor by CX 2024-04-16